HARD GEAR SGB16500VSa, Instruction Manual

Page 1: ...PORTABLE GENERATOR INSTRUCTION MANUAL WWW DAISHIN JAPAN CO JP P No 15750165000 SGB16500VSa SGBT20000VSa ...

Page 2: ...pplications please ask DAISHIN dealer before using Please read an instruction manual before use Safety Messages Your safety and the safety of others are very important We have provided important safety messages in this manual and on the generator Please read these messages carefully Safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a sa...

Page 3: ...ortant messages that are preceded by the word NOTICE This word means Your generator or other property could be damaged if you don t follow instructions The purpose of these messages is to help prevent damage to your generator other property or the environment ...

Page 4: ...2 SAFETY MESSAGES 6 3 COMPONENTS 8 4 CONTROLS 11 5 BEFORE STARTING ENGINE 13 6 OPERATION 14 7 STOPPING ENGINE 16 8 MAINTENANCE 17 9 TRANSPORTING AND STORAGE 27 10 WATTAGE INFORMATION 28 11 TROUBLE SHOOTING 29 12 SPECIFICATION 31 13 WIRING DIAGRAM 32 ...

Page 5: ... SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your DAISHIN dealer for a replacement ...

Page 6: ... 5 ...

Page 7: ... of exhaust gas To keep exhaust gas from building up provide adequate ventilation Electric shock hazards The generator produces enough electric power to cause a serious shock or electrocution if misused Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry I...

Page 8: ...with the engine stopped Fuel vapors are extremely flammable and may ignite after the engine has started Make sure that any spilled fuel has been wiped up before starting the generator High altitude At altitude over 5000 feet 1524 meters a minimum 85 octane 85 AKI 89 RON gasoline is acceptable To remain emissions compliant high altitude adjustment is required Operation without this adjustment will ...

Page 9: ...TER FUEL TANK CAP LIFTING EYE CONTROL PANEL ENGINE CASTER CHOKE LEVER FUEL TANK BATTERY MUFFLER FUEL VALVE GENERATOR A battery liquid is not in at the time of the factory shipment Fill a suitable battery liquid before the use ...

Page 10: ...20000VSa 220 380V 50Hz CIRCUIT BREAKER GROUND TERMINAL PILOT LAMP AC RECEPTACLES ENGINE KEY SWITCH VOLT METER HOUR METER AC TERMINALS CIRCUIT BREAKER GROUND TERMINAL PILOT LAMP AC RECEPTACLES ENGINE KEY SWITCH VOLT METER HOUR METER AC TERMINALS ...

Page 11: ... 10 CASTER KIT CASTER STOPPER CASTER FLANG BOLT M8 20 FLANG NUT M8 CASTER ...

Page 12: ...ey to the ON position once the engine has started Do not use the starter for more than 5 seconds at a time If the engine fails to start release the switch and wait 10 seconds before operating the starter again Fuel valve The fuel valve is located between the fuel tank and carburetor When the valve lever is in the ON position fuel is allowed to flow from the fuel tank to the carburetor Be sure to r...

Page 13: ...overload of the generator at the receptacle If the circuit breaker is OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before turn on to reset the circuit breaker Ground terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground termin...

Page 14: ... fuel level If fuel level is low refill with unleaded automotive gasoline 4 Fuel tank capacity see page 20 this INSTRUCTION MANUAL 5 Battery liquid is not in at the time of the factory shipment Fill a suitable battery liquid 1 Remove the battery cell caps 2 Fill the electrolyte into the each cell the level must be maintained between the UPPER and LOWER limit marks 3 Peel the protection seal Protec...

Page 15: ... valve to the ON position 3 If you want to start operate the choke manually move the choke knob to the CLOSED position 4 Start the engine With the electric starter Turn the engine key switch to the START position and hold it there until the engine starts Do not use the electric starter for more than 5 seconds at the time If the engine fails to start release the switch and wait 10 seconds before op...

Page 16: ...nce into AC RECEPTACLE 4 Turn the circuit breaker knob to the on position Do not take a current exceeding the specified amperage Be sure that total wattage of all appliances does not exceed the rated output of the generator When the generator is overloaded or a short circuit is made the CIRCUIT BREAKER will trip to protect the circuit automatically If CIRCUIT BREAKER trips during operation the gen...

Page 17: ...e OFF position 2 Turn the engine key switch to the OFF position 3 Disconnect all electrical loads from panel receptacles 4 Turn the fuel valve to the OFF position Never leave an appliance plugged into the generator when you stop the generator as damage could result to the generator and or appliance OFF ...

Page 18: ...t are not of equivalent quality may damage the engine MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD Performed at every indicated hours or operating annually interval whichever comes first Each use First 5 hours Every 100 hours or Annually Every 400 hours or Annually ITEM Engine oil Check level Change Engine oil filter Replace Air filter Check Clean 1 Replace 1 Spark plug Replace Valve clearance Chec...

Page 19: ...surface with the engine stopped Use a high quality detergent oil classified for API Service SJ SL or equivalent Use no special additives with recommended oils Do not mix oil with gasoline Outdoor temperatures determine the proper oil viscosity for the engine Use the chart to select the best viscosity for the outdoor temperature range expected below 40 4 the use of SAE 30 will result in hard starti...

Page 20: ...n pipe please control the extended pipe by spanner Oil filler cap Oil capacity 2 3ℓ 2 42 US qt 2 03 lmp qt Drain plug Use some tray Engine oil filter change 1 Drain the oil from the engine 2 remove the oil filter and dispose of properly Used an oil filter socket rather than a strap wrench to avoid striking and damaging the oil pressure switch 3 Before installing the new oil filter lightly lubricat...

Page 21: ...ose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash or pour it on the ground Refueling Fuel tank capacity 37ℓ 9 78 USG Check the fuel level gauge and refill the tank if the fuel level is low Gasoline is highly flammable and explosive and ...

Page 22: ...tion the spark plug must be properly gapped and free of deposits If the engine has been running the muffler will by very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the s...

Page 23: ... recommended spark plugs or equivalent Air cleaner service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dusty areas Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear ...

Page 24: ... not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve ON and check for leaks Fuel filter 1 before replacing the fuel filter if equipped drain the fue...

Page 25: ...ay result Battery The generator s engine has a 3 amp charging system to charge the battery while the engine is running If the generator is only used periodically the battery must be charged monthly to maintain the battery service life A lead acid battery self discharges at a rate of 0 5 1 0 per day This means that the battery if the generator is not operated in a month can discharge as much as 30 ...

Page 26: ... Getting electrolyte in your eyes or on your skin can cause serious bums Wear protective clothing and eye protection when working near the battery EMERGENCY PROCEDURES Eyes Flush with water from a cup or other container for at least 15 minutes water under pressure can damage the eye Immediately call a physician local poison control Skin Remove contaminated clothing Flush the skin with large quanti...

Page 27: ...hanic do battery maintenance 1 Remove the battery cell caps 2 Connect the battery charger following the manufacturer s instructions 3 Charge the battery 3 4 hours 4 After the battery is charged inspect the electrolyte level in each of the cells Add distilled water as necessaery 5 Install the battery caps 6 Clean the outside of the battery and the battery tray with a solution of baking soda and wat...

Page 28: ... TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner 2 months to 1 year Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup 1 year or more Fill with fresh gasoline and add gasoline conditioner Drain the carburetor float bowl Drain the fuel sediment cup Re...

Page 29: ...from the engine if a fuel stabilizer is added according to instructions Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system The engine and fuel can then be stored up to 24 months If gasoline the engine has not been treated with a fuel stabilizer it must be drained into an approved container Run the engine until it stops from lack of fuel The use of a fuel stabilizer...

Page 30: ... 29 11 TROUBLE SHOOTING When the engine will not start ...

Page 31: ... 30 No electricity at the A C RECEPTACLES ...

Page 32: ...4 5kVA 18 0kVA AC Voltage 220V 220 380V Rated Power factor 100 80 Engine Model BRIGGS STRATTON VANGUARD 33HP Displacement 993cm 3 Maximum Output 24 6kW 3600rpm Oil Alert System Low lubricating oil pressure Starting System Electric Starter Others L W H 1 950 5 950 5 679 679 672 886 Dry Weight 2 207 215 Kg Fuel Tank Capacity 37 liters 1 With Caster kit 2 With Battery NOTE Specifications are subject ...

Page 33: ... 32 13 WIRING DIAGRAM SGB16500VSa 220V 50Hz ...

Page 34: ... 33 SGBT20000VSa 3P 380V 220V 50Hz ...

Page 35: ...ＭＥＭＯ ...

Page 36: ...HIN INDUSTRIES INDUSTRIES INDUSTRIES INDUSTRIES LTD LTD LTD LTD 1520 1 FUNATSUKE YORO CHO YORO GUN GIFU 503 1382 JAPAN PHONE 81 0 584 36 0501 FAX 81 0 584 36 0504 URL http www daishin japan co jp MAIL overseas daishin japan co jp ...