Hardi Boss Series, Instruction Book

Page 1: ...BOSS HERON Instruction book 673791 GB 04 2002 www hardi international com...

Page 2: ...products we reserve the right to make changes in design features accessories specifications and maintenance instructions at any time and without notice HARDI INTERNATIONAL A S is without any obligatio...

Page 3: ...R only 8 Rear lights if fitted 8 Roadworthyness 8 Operating instructions 8 Filling the tank 8 Unfolding and folding the boom 9 Boom height 9 Pulsation damper 9 Adjustment of the BK controls 10 Mainten...

Page 4: ...the laws of the Member States on the safety of machines 89 392 EEC as amended by directives 91 368 EEC and 93 368 EEC with special reference to Annex 1 of the Directive on essential safety and health...

Page 5: ...g Never service or repair the equipment whilst it is operating Disconnect electrical power before servicing Always replace all safety devices or shields immediately after servicing If an arc welder is...

Page 6: ...he vital parts of the pump The tank made of impact proof and chemical resistant polyethylene has a purposeful design with no sharp corners for easy cleaning The BK operating unit consists of pressure...

Page 7: ...rayer is designed for Cushman and Jacobsen tractors and fitting brackets must be used For other tractors special hitching brackets must be manufactured The BS 800 sprayer is designed for TORO Workman...

Page 8: ...overs all rotating parts including CV joints at each end of the shaft Do not use without protection guard Do not touch or stand on the transmission shaft when it is rotating safety distance 1 5 meter...

Page 9: ...en screw to a torque of 40 Nm Check again after 2 minutes use 3 If transmission shaft must be shortened the shaft is pulled apart Fit the two shaft parts at tractor and sprayer pump and measure how mu...

Page 10: ...e special rules and regulations for marking the lights on implements you should observe these and equip implements accordingly Operating instructions Filling the tank It is recommended to use as clean...

Page 11: ...ns fall into place 4 Reverse procedure to fold Boom height Correct boom height is very important in order to obtain optimum distri bution of the liquid see Spray Technique book The boom height can be...

Page 12: ...3 on the distribution valve to ON position A 5 Turn the HARDI MATIC valve 4 anti clockwise to its extreme position 6 Put the tractor in neutral and adjust the P T O thereby the number of revolutions o...

Page 13: ...the return system The diaphragm anti drip valves ensure instanta neous closing of all nozzles To stop the liquid flow to one or more boom sections turn lever 3 of the distribution valve to OFF positi...

Page 14: ...ot enter sewers Drainage must lead to a soakaway Cleaning starts with the calibration as a well calibrated sprayer will ensure the minimal amount of remaining spray liquid It is good practice to clean...

Page 15: ...deactivating agent eg Washing soda or Triple ammonia NOTE If a cleaning procedure is given on the chemical label follow it closely 7 Start the pump and operate all controls enabling the liquid to com...

Page 16: ...the suction filter Check it regularly The BS 300 sprayer has a suction filter placed in the bottom of the tank The BS HR 800 has a suction filter placed in the top of the tank BK Pressure filter In Li...

Page 17: ...te If the sprayers are cleaned with a high pressure cleaner or fertil izer has been used we recommend lubrication of all sections and all metal parts by means of corrosion protective oil 5 Position on...

Page 18: ...16 1 X 40 2 A X 8 A X 40 3 X 40 17 6 9 T200 0001...

Page 19: ...17 4 X 40 5 X 40 X 1000 or once a year 16 16 HR only...

Page 20: ...forward and back move ment Slacken screw nut A to decrease breakaway resistance Do not tighten excessively better too loose than too tight Again minor adjustments in the field may be necessary Ensure...

Page 21: ...ove hub cap A and split pin B 3 Shaft nut C is tightened until slight rotation resistance of drum is noted 4 Now loosen shaft nut until first split pin hole is visible 5 Insert split pin and replace h...

Page 22: ...ating unit If the main ON OFF valve does not seal properly dripping nozzles when main ON OFF valve is closed the ball and seat should be checked Remove the 2 bolts fixing the main ON OFF pres sure val...

Page 23: ...ome chemicals are very rough on paints It is therefore well advised to remove rust if any and then touch up the paint Tank Check that no chemical residues are left from the last spraying Chemi cal res...

Page 24: ...l allow the pump to suck air resulting in reduced or no capacity Therefore ALWAYS check 1 That suction pressure and nozzle filters are clean 2 Hoses for leaks and cracks paying particular attention to...

Page 25: ...obstructions and wear Check for dirt at inlet of gauge Clean all filters Fill with cleaner water If using powders make sure agitation is on Check flow rate and replace nozzles if it exceeds 10 Check...

Page 26: ...sion m max bar A x B x C BS 300 6 SB 15 265 x 195 x 192 225 BS 300 8 SB 15 265 x 195 x 237 270 HR 800 6 SB 15 310 350 x 195 x 180 230 HR 800 8 SB 15 310 350 x 195 x 225 275 Weight BS 300 from 172 213...

Page 27: ...48 75 2 76 Rotation per min r min Capacity l min Suction height 0 0 m Power consumption kW Max pressure 15bar Weight 24 0 kg 1202 9 0 Rear lights connection diagram Position Wire colour 1 LH directio...

Page 28: ...has completed its working life it must be thor oughly cleaned The tank hose and synthetic fittings can be inciner ated at an authorized disposal plant The metallic parts can be scrapped Always follow...

Page 29: ...ion diagram is included on the last page Packaging information Materials used for packaging are environmentally compatible They can be safely deposited or they can be burnt in an incinerator Recycling...

Page 30: ...Strips and tank are fixed with tank straps Remember the socket in one end of the tank must point for ward BS 300 sprayer 1 Fit rear brackets for support legs The 4 legs to be mounted in brackets and p...

Page 31: ...the ball disappears into the operating unit Fit ball seat on distr ibution valves which are tightened to the main ON OFF part Fit the operating unit with snap screws and plastic nuts 3 Fit straight br...

Page 32: ...after installation 6 Fit angle bracket to frame and fit central section to angle bracket Clamp and nozzle screen are placed on central section Mount 6 m SB outer section or 8 m SB inter mediate outer...

Page 33: ...e sealing tape on pump suction and pressure fittings Mount pul sation dampers O ring diameter 30 26x2 Fit bottom half of the yellow protection guard Lubricate conical shaft connect the transmi ssion s...

Page 34: ...ard Tighten pump socket to central section Fix the chain of the transmission shaft to prevent the protection tubes from rotating 10 Nozzle tubes are supplied with one lock nozzle sad dle per tube A Th...

Page 35: ...eces sary the trans mission shaft Adjust operating unit bracket 11 Tubes and hoses are connected Fit tubes using synthetic nut Press down 1 turn 2 Do not over tighten Fit filter and COLOR TIPS REMEMBE...

Page 36: ...OFF valve H By pass to HARDI MATIC E By pass for pressure equalization valves F Feed hoses for boom Secure hoses with plastic straps Check they do not foul Shorten if necessary Test the sprayer with c...

Page 37: ...d rear support legs to mainframe Use crane or be 2 persons for the job Lock with split bolts for your safty 2 Tighten bracket and hole profile together with the tank frame and mainframe 3 Fit footboar...

Page 38: ...it arm If equiped fit Foam marker bracket T153 0001 5 Fit angle brackets to frame and central section to angle brack ets Fit clamp and nozzle screen to central sec tion Mount intermidiate outer sectio...

Page 39: ...s Fit lock 7 10 m SB ONLY Fit outer section locks M10x65 10m SB 8 See BS 300 point 8 9 Fit pump bracket to central section Note The reinforcement must be placed outward Fix the chain of the transmissi...

Page 40: ...apears into the operating unit Fit ball seat on distribution valves which are tight ened to the main ON OFF part Use screws and plastic nuts to fit the operating unit 12 Use sealing tape on the pressu...

Page 41: ...B Pump pressure hose C By pass to main ON OFF handle D Pressure agitation E By pass to pressure equalization F Feed hoses to boom H By pass to HARDI MATIC Secure hoses with plastic straps Check that...

Page 42: ...transmission shaft See instruction book on connect ing the sprayer 16 Bracket for hose reel is fitted on the left side of the rear tank frame support 15 The sprayer is tested with water at high pressu...

Page 43: ...41 17 The HARDI FILLER is fitted on the left side of the mainframe T164 0005 18 Bracket for 15L clean water tank is to be fitted on the left side of the front tankframe support T164 0006...

Page 44: ...or Foam marker tanks is to be fitted on the right side of the rear tankframe support 20 HARDI Nozzle Booklet The self cleaning filter is fitted to the operating unit arm using the u shaped clamp T164...

Page 45: ...0 x 40 mm length 2 2 m on frame with U bracket Place rear A and front B trestles and then pump bracket C 2 Tighten bracket and hole profile D together with tank frame and trestle The position of tank...

Page 46: ...5 Place tubes and hoses Do not forget to lubricate Fit tubes with synthetic nut Press 1 down and turn 2 Do not overtighten Fit filter and COLOR TIPS 6 See BS 300 point 8 7 See BS 800 point 12 13 and 1...

Page 47: ...45 1202 foot A10...

Page 48: ...46 A12 1302 foot...

Page 49: ...47 Unit BK 180K 92 B9...

Page 50: ...48 B10 Distributor BK180K 92...

Page 51: ...49 Damper HJ73 B300...

Page 52: ...50 D2 SB 6 8 10 m...

Page 53: ...51 Boom tube TRIPLET SNAP FIT D904...

Page 54: ...52 H106 PS 300...

Page 55: ...53 TPS 800 H107...

Page 56: ...54 H108 PU TPS 800...

Page 57: ...55 Shaft 94 K604 HARDI INTERNATIONAL A S HELGESH J ALL 38 DK 2630 TAASTRUP DENMARK HARDI 0396 EN 1152 ISO 5674 978389 rpm kW Nm 540 12 210 1000 18 172 POS A X 8 B X 40...

Page 58: ...56...

Page 59: ...Spare parts To see updated spare part information the website www agroparts com can be visited Here all parts information can be accessed when free registration has been made...

Page 60: ...HARDI INTERNATIONAL A S Helgesh j All 38 DK 2630 Taastrup DENMARK...