Hardi NAVIGATOR 3000, Instruction Book

Page 1: ...NAVIGATOR 3000 3500 4000 Instruction book 67021703 Version 2 10 US 08 2010...

Page 2: ......

Page 3: ...ok 67021703 Version 2 10 US 08 2010 HARDI reserves the right to make changes in design material or specification without notice thereof HARDI and other product names are registered trademarks of HARDI...

Page 4: ......

Page 5: ...6 Filters 7 CycloneFilter 7 TurboFiller optional equipment 8 TurboFiller suction valve optional equipment 8 TurboDeflector valve optional equipment 8 Chemical container cleaning lever optional equipme...

Page 6: ...stems 6 General info 6 Requirements tractor SPB SPC HY model 6 Requirements tractor SPB SPC HZ model 6 Open center hydraulics optional equipment 7 Electrical connections 8 Installation of control unit...

Page 7: ...ystem 12 Cleaning and maintenance of filters 12 Use of flush tank and rinsing nozzles optional equipment 13 Using the drain valve 14 Quick reference Cleaning 15 External cleaning Use of External Clean...

Page 8: ...ction adjustment SPB boom 13 Breakaway section adjustment SPC boom 14 Check adjust sprocket timing SPB only 14 Adjusting boom level to ground 15 Adjusting rear cable 15 Adjusting center section cables...

Page 9: ...304 hydraulic 4 Filters and nozzles 4 Temperature and pressure ranges 4 Power consumption 4 Tire pressure 4 Materials and recycling 5 Disposal of the sprayer 5 Electrical connections 6 Electrical con...

Page 10: ...Table of contents TOC 6...

Page 11: ...ds We feel that you our customer are the best suited to answer that question for your operation Either way you decide and we will try and help make it happen for you Our broad spectrum of product offe...

Page 12: ...1 Welcome 1 2...

Page 13: ...th contaminated equipment Wash and change clothes after spraying Wash tools if they have become contaminated In case of poisoning immediately seek medical advice Remember to identify chemicals used Ke...

Page 14: ...2 Safety notes 2 2 The External Cleaning Device should not be used if important parts of the equipment have been damaged including safety devices high pressure hoses etc...

Page 15: ...__________________________________ 3 _______________________________________________________________________________________________ 4 _________________________________________________________________...

Page 16: ...2 Safety notes 2 4...

Page 17: ...lean clogging indicator 6 Spray pressure gauge 7 Clean water tank lid 8 SafetyLocker 9 Pump 10 Clevis Hitch 11 Support jack 12 Step to platform 13 Agitation valve 14 Pressure SmartValve 15 External Fi...

Page 18: ...oom center frame and other main steel components have identification plates indicating type and part number not illustrated REFERENCE NO is the main reference number of the complete machine 22 Flush t...

Page 19: ...d to be trained in correct plant protection and in safe handling of plant protection chemicals to avoid unnecessary risk for persons and the environment when doing your spray job Frame Very strong and...

Page 20: ...for easy identification and operation A function is activated by turning the handle towards the desired function ATTENTION If a valve is too tight to operate or to loose liquid leakage the valve needs...

Page 21: ...alization 10 Distribution valves 11 Pressure gauge 12 Spray boom 13 Agitation valve 14 Agitation tube 15 Tank tube for return lines riser pipe 16 One way valve 17 Safety valve 18 Tank tube riser pipe...

Page 22: ...ssure equalization 10 Distribution valves 11 Pressure gauge 12 Spray boom 13 Agitation valve 14 Agitation tube 15 Tank tube for return lines riser pipe 16 One way valve 17 Tank tube riser pipe 18 Tank...

Page 23: ...valve Valve 5 has three positions marked with small dots on the lever Position A Marked with 1 dot There is no return flow Position is used when flushing the boom if there is spray liquid in the main...

Page 24: ...from the hopper into the main tank Open the valve when chemicals are going to be filled into the TurboFiller TurboDeflector valve optional equipment This TurboDeflector valve activates the Vortex flu...

Page 25: ...icture Beside the spray pressure gauge on the platform an EasyClean clogging indicator is located Green indicator No cleaning necessary Yellow indicator It is possible to finish an ongoing spraying jo...

Page 26: ...ing the platform see subject Platform The ball valve is located on the valve cover below the EasyClean filter on sprayer s left side The water from this tank is for hand washing cleaning of clogged no...

Page 27: ...3 Description 3 11 Hydraulic systems PARALIFT hydraulics This PARALIFT hydraulic block manages hydraulic pressure for the PARALIFT...

Page 28: ...cylinders that give the ability to obtain individual boom wing tilt as well as individual boom wing fold These models feature hydraulic lift cylinder for boom height adjustment controlled by the hydra...

Page 29: ...er rear corner of the cover and lifting the cover up Lifting the right side cover gives access to the Jobcom A and the box for work and road lights B The clean water tank is integrated to the side cov...

Page 30: ...and washing etc The locker is split in two compartments for the separation of clean clothes from gloves with risk of contamination WARNING Although this locker is meant for storing nontoxic items it m...

Page 31: ...e spray Incorrect use may result in personal injuries DANGER For the safety of yourself and others the following rules should always be observed Never point the water jet at people animals electrical...

Page 32: ...3 Description 3 16...

Page 33: ...etc in the factory it is recommended to apply a film of anticorrosion oil e g CASTROL RUSTILO or SHELL ENSIS FLUID on all metal parts in order to avoid chemicals and fertilizers discoloring the ename...

Page 34: ...wheel changing or wheel bearing changing etc then jack up the sprayer under the axle where shown DANGER Be sure to place sprayer on level and firm ground to avoid sprayer falling down from the jack A...

Page 35: ...tor P T O and implement shaft are intact 7 Always STOP ENGINE and remove the ignition key before carrying out maintenance or repairs to the transmission shaft or implement DANGER ROTATING TRANSMISSION...

Page 36: ...ts are shortened equally Use a saw and file the profiles afterwards to remove burrs 5 Grease the profiles and assemble male and female parts again 6 Fit the shaft to tractor P T O and sprayer pump sha...

Page 37: ...m being damaged by the tractor wheels P T O shaft etc all hoses cables and wires are held by the hose bracket fitted to the sprayer platform Check that the length of the hoses and cables are sufficien...

Page 38: ...re connection The hydraulic system requires a minimum oil pressure of 2 175 p s i 150 bar max oil pressure of 3 050 p s i 210 bar and an oil capacity of approx 6 6 gal 25 liters ATTENTION After having...

Page 39: ...ct setup and correct connection Before operating the hydraulics the valve should be adjusted according to the specific tractor model If you have doubt about which type of hydraulic system your tractor...

Page 40: ...for information regarding attachment points Three tubes B are supplied One two or all 3 may be used They can be bent and shortened A spacer C is also supplied to allow further attachment possibilities...

Page 41: ...rs can vary on a specific sprayer depending on its equipment Speed transducer for tractor sprayer Note the following if the speed transducer is fitted to the tractor or vehicle The speed transducer lo...

Page 42: ...ned to the unused position Otherwise spraying liquid could hit you when opening the filter and drain the main tank contents Pulsation damper if fitted The air pressure in the pulsation damper is facto...

Page 43: ...wings need to be adjusted inwards or outwards 3 Relieve the pressure from the fold cylinder by unfolding the boom a few inches 4 If the boom rests to far in on the transport brackets loosen the nut B...

Page 44: ...proper torque and tightening sequence of wheel hubs to rims WARNING Securely support the sprayer during axle adjustments Never attempt to adjust axles with liquid in the tank Always block wheels on o...

Page 45: ...booms and 100 booms The spring A has two assembly positions as shown on the illustration below Position 1 can be used for 80 90 booms and position 2 can be used for 100 booms Moving the assembly posi...

Page 46: ...4 Sprayer setup 4 14...

Page 47: ...rawbar This label must be visible to the operator when hooking up the sprayer Maneuvering of the SPB and SPC booms HY versions Both SPB and SPC booms with hydraulic HY version are operated as follows...

Page 48: ...the vertical slide pads 3 Push switches 2 and 4 upwards to raise the individual tilt rams 4 Push switch 3 downwards to lower the boom until the rear transport hooks are firmly engaged 5 Push switches...

Page 49: ...ack and contaminate the water supply lines and source Filling of main tank using Quick fill optional equipment The Quick Filling Device is operated as follows 1 Remove plug from Quick Fill valve and c...

Page 50: ...ON Observe local legislation regarding use of filling device In some areas it is prohibited to fill from open water reservoirs lakes rivers etc It is recommended only to fill from closed reservoirs mo...

Page 51: ...revolutions of the pump corresponding to the intended travelling speed Remember the number of revolutions on the P T O must be kept between 300 600 rpm pump 540 rpm or 650 1100 rpm pump 1000 rpm 6 The...

Page 52: ...clean the sprayer carefully and immediately after use WARNING Only mix chemicals in the tank according to directions given by the chemical manufacturer WARNING Always clean the sprayer before changin...

Page 53: ...upper lever to the left of the TurboFiller 7 Close TurboFiller suction valve when the hopper is rinsed 8 Close the TurboFiller lid ATTENTION The scale in the hopper can only be used if the sprayer is...

Page 54: ...the upper lever to the left of the TurboFiller 7 Close TurboFiller suction valve when the hopper is rinsed 8 Close the TurboFiller lid DANGER Do not press lever unless the multi hole nozzle is covered...

Page 55: ...ise in the sections which are to remain open B On the sprayer the suction valve should be turned toward Suction from Main tank and pressure SmartValve should be turned toward Spraying Turn the agitati...

Page 56: ...rboFiller rinsing liquid When TurboFiller lid is closed Use the Chemical Container Cleaning lever to rinse the hopper after filling of chemicals has ended Press the Chemical Container Cleaning lever a...

Page 57: ...ngs mandatory decontamination methods etc Contact the appropriate department e g Dept of Agriculture 3 Pesticide washings can usually be sprayed out on a soakaway This is an area of ground that is not...

Page 58: ...ck the label The Cyclone filter can be flushed by engaging the lever in the bottom to flush position Stop the pump and remove the hose Start the pump for a few seconds to flush filter Be careful not t...

Page 59: ...the suction valve towards Main tank and pressure SmartValve towards Spray Open the AgitationValve and spray liquid in the field you have just sprayed Cleaning of Main tank 6 Turn the suction valve tow...

Page 60: ...e to the chemical just sprayed are going to be sprayed afterwards ATTENTION It is advisable to increase the forward speed double if possible and reduce the pressure to 20 psi 1 5 bar when spraying dil...

Page 61: ...going to be used swing out the hose reel on sprayer s right side just in front of the wheel Cleaning gun is located in the holder at the frame 1 Un roll the hose from the reel 2 Engagepumpatapproximat...

Page 62: ...hts OFF neutral position 3 Work light ON It is recommended to switch OFF the rear lights of the tractor in order to save power consumption and to avoid reflection ATTENTION If preferred the work light...

Page 63: ...ubricator till new grease becomes visible Pictograms in lubrication oiling plans tell the following 1 Lubricant to be used see Recommended lubricants 2 Operating hours before next lubrication ATTENTIO...

Page 64: ...6 Maintenance 6 2 Trailer lubrication oiling plan...

Page 65: ...Grease the two O rings on the lid filter guide Due to small space at lid for example use a brush to grease with 2 Mount the filter onto the recess which may not be greased in the lid filter guide 3 Pl...

Page 66: ...sure it is fully seated into the guide 3 Reassemble filter filter lid into housing and make sure it is fully seated in the bottom of housing 4 Turn filter lid clockwise to close lid WARNING Always we...

Page 67: ...ng 50 hours service Tire pressure Check the tire pressure according to the table in Technical specifications DANGER Never inflate tires more than to the pressure specified in the table Over inflated t...

Page 68: ...the following way 1 Place stop wedges in front of and behind LH wheel and jack up RH wheel 2 Support the trailer with axle stands 3 Remove the wheel 4 Unscrew the 4 Allen bolts and remove the hub cap...

Page 69: ...te flap 2A is used at the two upperside inlets It has to be placed in the valve openings as shown All others are the type with black flap It is recommended to use new gaskets 3 when changing or checki...

Page 70: ...anged If fluids have reached the crankcase re grease the pump thoroughly Also check that the drain hole at the bottom of the pump is not blocked Reassemble with the following torque setting Valve cove...

Page 71: ...he level indicator reading should be checked regularly When the tank is empty the float should lie on the stop pin D of the rod and the O ring on the indicator should be positioned at the top position...

Page 72: ...eal D and assemble again 5 Assemble the valve assembly again using a new valve seat E Lubricate O rings F before assembly 6 Fit clip A again ATTENTION Check function of valve with clean water before f...

Page 73: ...the frame These bolts need to be tightened correctly Regularly check if bolts are tightened to the specified torques below Readjustment boom general info Before beginning boom adjustments please go th...

Page 74: ...6 Pressurize the cylinder to check boom alignment Alignment of inner and outer wing sections 1 Unfold the boom and check that the boom wing is aligned If adjustment is needed 2 SPB type Remove rubber...

Page 75: ...E on the turnbuckle assembly and adjust turnbuckle F for proper cable deflection 6 Tighten jam nuts E again and remove weight WARNING Check boom alignment again If front cable was tightened the wing a...

Page 76: ...ust be well greased before adjustment is commenced Check adjust sprocket timing SPB only 1 Unfold the boom and stand on its rear side 2 Check that the pin connection A in the timing chain is aligned w...

Page 77: ...5 Secure jam nut A again Same procedure applies to both sides Adjusting rear cable 1 Raise boom to its highest position Fold it to transport position with tilt cylinders fully extended Make sure that...

Page 78: ...l be very tight and only deflect a small amount fractions of an inch when pulled by hand Note that cables will be loose when the boom is unfolded 6 Tighten jam nuts on the bolt assembly C again 7 Unfo...

Page 79: ...it until the load is taken off the parallelogram arms 3 The upper arms must be disconnected simultaneously 4 Remove the screws A and pull out the pins B for the upper parallelogram arms and replace th...

Page 80: ...ngs and protection tube 3 Remove inner bush from protection tube 4 Assemble again in reverse order using new parts where necessary Remember to fit chains again 5 Grease bearings 6 Repeat procedure to...

Page 81: ...ated on the rim Otherwise danger of bead wire tear can occur 9 Inflate the tire to 15 19 p s i 100 130 kPa then check whether both beds are seated perfectly on the rim If any of the beads do not seat...

Page 82: ...the anti freeze mixture to be distributed around the entire circuit Open the operating unit main on off valve and distribution valves so the anti freeze is sprayed through the nozzles as well The ant...

Page 83: ...le and adjust the tire pressure 3 Wipe off the grease from hydraulic ram piston rods 4 Fit the pressure gauges again Seal with Teflon tape 5 Connect the sprayer to the tractor including hydraulics and...

Page 84: ...6 Maintenance 6 22 Spare parts Spare parts To see updated spare part information visit the website www agroparts com All parts information can be accessed here after a free registration has been made...

Page 85: ...the valve seat This reduces pump efficiency 5 Poorly reassembled pumps especially diaphragm covers will allow the pump to suck air resulting in reduced or no capacity 6 Hydraulic components that are...

Page 86: ...p m Pressure increasing Pressure filters beginning to clog Clean all filters Make sure bottom valve on CycloneFilter is not left in closed position marked with 1 dot after flushing boom Operating posi...

Page 87: ...oir Check and top if needed Ram not functioning Restrictor or regulation valve blocked Secure boom Dismantle and clean Hydraulic system fold tilt functions will not operate Power supply Check for prop...

Page 88: ...CONTROL REMEDY Boom will not fold in or out Cylinder Adjust the fold cylinder Boom will not fold completely Cables Check adjustment of center cables Boom not aligned Cables Adjust and grease complete...

Page 89: ...R46 A Total length 23 2 23 2 B Total width 11 5 11 5 C Total height 12 0 12 3 D Draw to axle 14 9 14 9 Wheels 12 4x42 320 90 R46 A Total length 23 2 23 2 B Total width 11 5 11 5 C Total height 11 9 1...

Page 90: ...2495 16820 66 7017 336 7353 14360 2505 16860 80 6865 665 7530 13810 3220 17030 88 6963 644 7607 14580 2525 17110 90 6985 655 7640 14610 2535 17140 100 7091 681 7772 14680 2594 17270 Weights with empt...

Page 91: ...0 49 6 4 8 88 1000 49 1 5 8 147 1000 47 5 7 5 220 1000 45 9 9 5 Pump model 363 10 0 PSI RPM GPM HP 0 540 51 2 2 4 29 540 49 9 3 1 58 540 49 1 3 9 88 540 48 6 4 6 147 540 48 0 6 4 220 540 47 0 8 4 Pump...

Page 92: ...r safety valve 220 psi 15 bar Max pressure on the pressure manifold 290 psi 20 bar Max pressure on the suction manifold 100 psi 7 bar Hydraulics Operating temperature range 36 F to 167 F 2 to 75 C Max...

Page 93: ...nk hose and synthetic fittings can be incinerated at an authorized disposal plant The metallic parts can be scrapped Always follow local legislation regarding disposal Materials used Tanks HDPE Frame...

Page 94: ...b 12 34 4c 4 PWM 1TX 5a 14 S5 5b 15 S5 5c 27 GND 6a 16 S6 6b 17 S6 6c 13 Optional 5 Reg feedback 7a 18 S7 7b 19 S7 7c 33 Option 1 4 20mA 8a 37 S8 8b 36 S8 8c 32 Option 2 Frq 9a 35 S9 Air angle 0 5V 9b...

Page 95: ...xceed 10 Amp HC 2500 Function Sig Opt 1 Pressure sensor Brn Blu Opt 2 RPM sensor Brn Blu Blk Speed Brn Blu Blk Flow Brn Blu Blk L end nozzle Pendulum lock at HAY LPY Brn Blu R endnozzle Pendulum lock...

Page 96: ...r Brn Blu Blk Speed Brn Blu Blk Flow Brn Blu Blk L end nozzle Pendulum lock at HAY LPY Brn Blu R endnozzle Pendulum lock at HAY LPY Brn Blu Reg Yellow Brn Blu Bypass EC on off Brn Blu Sec 9 User defin...

Page 97: ...8 Technical specifications 8 9 Charts Boom hydraulics HY Boom hydraulics HZ...

Page 98: ...8 Technical specifications 8 10 Boom hydraulics DH...

Page 99: ...8 Technical specifications 8 11 Electrical specifications for boom and work light...

Page 100: ...8 Technical specifications 8 12...

Page 101: ...nts 3 The customer will be responsible for and bear the costs of a Normal maintenance such as greasing maintenance of oil levels minor adjustments including the boom b Transportation of any HARDI prod...

Page 102: ...o defect and the repair or exchange of any part or parts 12 No employee or representative is authorized to change this warranty in any way or grant any other warranty unless such change is made in wri...

Page 103: ......

Page 104: ...A6 Phone 519 659 2771 Fax 519 659 2821 For Product Service or Warranty Information Please contact your local HARDI dealer To contact HARDI directly Please use the HARDI Customer Service number 1 866 7...