Hardi New NAVIGATOR 1100, Operator'S Manual

Page 1: ...New NAVIGATOR 67020803 10 04 Operator s Manual ...

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Page 3: ...l HARDI HARDI HARDI reserves the right to make changes in design material or specification without notice thereof HARDI and other product names are registered trademarks of HARDI Inc in the U S and in other countries 67020803 10 04 ...

Page 4: ...ptional 20 Filters 20 Self cleaning filter ECP only 20 Adding Chemicals 21 Filling through the tank lid 21 Filling with the HARDI chemical filler optional 21 Operating with Liquid based chemicals 21 Operating with Powder based chemicals 22 Use of flush tank and rinse nozzles optional 23 Technical residue 23 Draining tanks 23 Nozzle Selection 24 Calibration 26 Maintenance rules of thumb 27 Cleaning...

Page 5: ... There is no substitute for on farm experience and we invite your comments and suggestions If any portion of this instruction book remains unclear after reading it contact your HARDI dealer or service personnel for further explanation before using the equipment For Product Service or Warranty Information Please contact your local HARDI dealer To contact HARDI directly Please use the HARDI Customer...

Page 6: ...t The New Navigator 1100 trailer sprayer consists of a powder coated frame with a tank diaphragm or centrifugal pump ECP control Electric Control Plus for diaphragm pump system or ECPC control Electric Control Plus Centrifugal for centrifugal pump system HARDI Smart Valve Manifold system Self Cleaning Filter diaphragm only Paralift Boom Lift System and a 45 50 60 or 66 EAGLE SPB series spray boom ...

Page 7: ...entrally located simple logical and functional MANIFOLD valves featuring color coding and clear symbols for easy operation ECP operating unit The ECP operating unit consists of control box adjustable pressure agitation pressure filter HARDIMATIC mechanical rate controller within same gear 2 1 2 pressure gauge and individual boom feed valve featuring constant pressure device for unchanged applicati...

Page 8: ...carefully and become familiar with the operation of the equipment before initial operation in each spraying season Failure to do so may result in possible over or under appli cation of spray solution which may drastically affect crop production and lead to personal injury 2 Before starting the engine on the tractor unit be sure all operating controls are in the off or neutral position including bu...

Page 9: ...zles 4 Dedicate an area to fill flush calibrate and decon taminate sprayer where chemicals will not drift or run off to contaminate people animals vegetation water supply etc Locate this area where there is no chance of children coming in contact with this residue 5 Decontaminate equipment used in mixing trans ferring and applying chemicals after use Follow the instructions on the chemical label f...

Page 10: ...k B Fig 1 lift leg remove securing pin and pull out support jack When sprayer is attached to the tractor support jack is stored in a bracket on the left side of the frame Fig 2 WARNING The support jack is not designed for lifting a full sprayer or supporting the trailer for extended periods if the sprayer is full of water Bottom step optional To access the front platform pull the step lock pin out...

Page 11: ...IVE LOADING AND BINDING ON THE P T O SHAFT IT MAY BE ADVISABLE TO LEAVE THE P T O SHAFT DISCONNECTED UNTIL THE CLEVIS ADJUSTMENT IS COMPLETED THEN THE P T O SHAFT ADJUST MENTS CAN BE MADE Initial installation of the shaft is done as follows 1 Attach sprayer to tractor and set sprayer in the posi tion with shortest distance between the tractor and sprayer pump P T O shafts 2 Stop engine and remove ...

Page 12: ... to draw stop wedge up against the axle and hold it in position Tighten to torque of 100 Ft lb 135 Nm then lock by re tightening Nut D Fig 6 6 If the wheels were reversed and exchanged remember to tighten the wheel nuts to the specified torque rim plate to hub 120 Ft lb 180 Nm 7 Repeat the procedure on the right hand wheel 8 Check the distance from the center of the tire to the center of the tank ...

Page 13: ...ic system requires an oil capacity of approximately 0 8 GPM 3 liters and a minimum pressure of 1 950 PSI 130 bar BE SURE TO HOOK UP HYDRAULIC LINES PROPERLY ENSURE HYDRAULIC LINES HAVE NOT BEEN DAMAGED DURING SHIPPING ESCAPING HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY AVOID THIS HAZARD BY RELIEVING PRESSURE BEFORE DISCONNECTING HYDRAULIC LINES ENSURE ALL CONNECTI...

Page 14: ...ROWN wire Positive BLUE wire Negative 3 Connect electric plug D Fig 9 from sprayer s hydraulics to plug E Fig 9 on handle Hydraulic lever A B C D E Fig 9 Direct Acting Hydraulic system D H Installation of control box 1 Connect the plug A Fig 10 to the tractor s 12V power system Try to hook up the handle as close as possible to the battery power supply HARDI recommends using an electric distributio...

Page 15: ...ctor WARNING If the sprayer is parked unattended avoid unauthorized persons children and animals having access to the sprayer Sprayer Setup Before operating sprayer Although the sprayer has had a strong and protective surface treatment applied to steel parts bolts etc in the factories it is recommended to apply a thin layer of anti corrosion oil to all metal parts hoses and tires There are many fa...

Page 16: ...t collar A Fig 14 in towards the cylinder housing If the boom rests too far out on the transport brackets the collar A Fig 14 has to go out from the cylinder housing 4 Secure jam nut B Fig 14 5 Pressurize the cylinder to see if the boom is properly adjusted If not repeat the above procedure until it is correctly adjusted Sprayer Setup Transport bracket settings The transport brackets on the New Na...

Page 17: ...on filter 2 Suction manifold 3 Pump 4 Pressure manifold 5 Agitation 6 Safety valve 7 HARDI MATIC 8 Return line Self cleaning filter 9 Self cleaning filter 10 Check valves 11 Boom section valves Operation ECP PLUMBING DIAGRAM for diaphragm pump systems 12 Pressure equalization return 13 Boom 14 Boom pressure gauge 15 Flush tank 16 Quick fill 17 Variable Agitation manifold 18 HARDI chemical inductor...

Page 18: ...sprayer By following the flow through the diagram you will better understand the various functions of your sprayer system 1 Bottom Suction Valve 2 Suction manifold 3 Pump 4 Pressure manifold 5 Agitation 6 HARDI MATIC 7 Boom section valves 8 Boom 9 Boom pressure gauge 10 Flush tank 11 Quick fill 12 Variable Agitation manifold 13 Pressure equalization return 14 HARDI chemical inductor 15 Tank rinse ...

Page 19: ...equipment e g HARDI Chemical filler Filling tanks with water WARNING Do not overfill any tank as this may cause chemical spillage out of the tank Tank capacities U S Gallons Liters Main Tank 1100 4000 Foam Marker Tank 20 or 40 75 or 150 Flush Tank 130 Nav 1100 500 Nav 5000 Clean Water Tank 4 15 Water can be filled into the tanks in the following ways 1 Filled through tank lids All tanks 2 Filled b...

Page 20: ...e If the end of the hose is beneath the surface of the tank contents and the water pump at the water supply plant stops chemicals could be siphoned back and contaminate water supply lines Quick Fill Optional The optional QUICK FILL allows the operator to connect a hose from a water supply i e overhead fill tank and fill the main tank WARNING Do not fill tank so rapidly that air cannot escape tank ...

Page 21: ...e adjusting screw 1 Fig 18 until the pressure gauge again shows the same pressure as in step 6 above Turn the screw clockwise for higher pressure counterclockwise for lower pressure 3 Turn the first boom distribution valve switch B Fig 17 back on 4 Repeat steps 1 through 3 for the remaining boom section valves Note Hereafter adjustment of the constant boom pressure will only be needed if you chang...

Page 22: ...ecked regularly The mesh size of the filter should always be smaller than the flow average of the nozzles used Therefore pay attention to the correct combination of filters and mesh size The recommended suction filter is 50 mesh this allows good flow to the pump with little restriction The standard self cleaning filter is 100 mesh Refer to the chart below for correct filter recommendations ISO Fla...

Page 23: ...mixed it may be sprayed on the crop Leave the Select Function handle pointing to the SPRAY MAX AGITATION arrow and turn the Variable Agitation handle down so the spray liquid is continuously agitated while spraying Fig 22 Operation Filling with the HARDI chemical filler optional The HARDI CHEMICAL FILLER is located directly in front of the flush tank working platform Operating with Liquid based ch...

Page 24: ...the Select Source handle to FLUSH TANK optional to use clean water to rinse the hopper 13 Close valve A Fig 25 and the chemical hopper lid Turn the Select Function handle to SPRAY MAX AGITATION and turn the Variable Agitation handle down to mix the chemicals in the main tank Leave the Smart Valves in this configuration so the spray liquid is continuously agitated while spraying Operating with Powd...

Page 25: ...turn the Variable Agitation handle to TANK RINSE 4 Engage and set the pump at approx 300 r p m 5 When rinsing water corresponding to approx 10 times the spray liquid residue is used turn Select Source handle to MAIN TANK and operate all valves so all hoses and components are rinsed 6 Turn the Variable Agitation handle to OFF turn the Select Function handle to BYPASS TO SUCTION Spray liquid in the ...

Page 26: ...our chemical supplier for recommended chemical rate and water application rate Always wear protective gloves when handling nozzles The following tables show what types of spray nozzles are suitable for different applications It is important to use the correct nozzle Nozzle Selection HARDI ISO COLORTIPS 110 degree flat fan one piece cap and nozzle color coded for flow rate selection For herbicides ...

Page 27: ...ens are normally used with these nozzles 371551 SOLIDSTREAMNOZZLEforhighvolumeliquidfertilizerap plication In this application the 1553 nozzle is always used with 330013 o ring and 50 80 or 100 mesh screens HARDI QUINTASTREAM 5HOLELIQUIDFERTILIZER NOZZLE Five streams of liquid are distributed at different angles and flows Highest flow is from the middle stream and lowest in the outer overlapping s...

Page 28: ... your test strip Row width for broadcast application is equal to your nozzle spacing For your drop nozzle or band application use row spacing Row width or nozzle spacing in Distance ft 40 102 38 107 36 113 34 120 32 127 30 136 28 146 26 157 24 170 Row width or nozzle spacing in Distance ft 22 185 20 204 18 227 16 255 14 291 2 Measure the amount of time it takes you to travel the test strip when th...

Page 29: ... the job If any portion remains unclear or requires facilities which are not available then for safety reasons please leave the job to your HARDI dealer s workshop Cleaning the sprayer Guidelines 1 Read the whole chemical label Take note of any particular instructions regarding recommended protective clothing deactivating agents etc Read the detergent and deactivating agent labels If cleaning proc...

Page 30: ...is is done by turning the Select Function handle to the SAFETY VALVE PURGE arrow for several seconds while the pump is running Leave the distribution valves until last Some detergents and deactivating agents work best if left in the tank for a short period Check the label The Self Cleaning Filter can be flushed by removing the by pass hose from the bottom of the filter Stop the pump and remove the...

Page 31: ...nd grease guns clean and clean the lubricating points thoroughly before lubricating Avoid skin contact with oil products for longer periods Note If the sprayer is cleaned with a high pressure cleaner or fertilizer has been used lubrication of all sections is recommended Lubrication Recommended lubricants About lubricants Guidelines greasing Pump grease into zerks until new grease becomes visible M...

Page 32: ...30 HARDI New NAVIGATOR OPERATOR S MANUAL Lubrication schedule Position on the sprayer Boom Maintenance 5 Operating hours Type of lubricant B 50h 7 6 Trailer 3 2 1 4 5 ...

Page 33: ...31 HARDI New NAVIGATOR OPERATOR S MANUAL Maintenance 1 4 A 250h 5 2 C 50h B 50h A 10h B 50h 3 A 50h B 50h ...

Page 34: ...32 HARDI New NAVIGATOR OPERATOR S MANUAL 7 Maintenance 6 C 500h B 50h ...

Page 35: ...gs Dismantle check grease and ad just 17 P T O shaft Replace protection guard bearings 10 Hours Daily Service Suction filter To service the suction filter 1 Pull the steel clip A Fig 29 out 2 Lift suction hose fitting B Fig 29 from the housing 3 The filter guide and filter C Fig 29 can now be removed To reassemble 1 Press the guide onto the filter end 2 Place filter into the housing with the guide...

Page 36: ...essure PSI kPa 12 4 x 42 25 175 11 2 x 38 35 240 WARNING Never inflate tires more than to the pressure specified in the table Over inflated tires can explode and cause severe personal injuries P T O shaft Check function and condition of the P T O shaft s protection guards Replace any damaged parts immediately 250 Hours Monthly Service Wheel bearings Check for play in the wheel bearings 1 Place sto...

Page 37: ...rvice Page 34 for torque wrench setting Tighten all bolts to half the specified torque first then to the full specified torque 14 Tighten again after 10 hours of work Check the torque every day until it is stabilized 15 If you do not feel totally confident changing wheel bearings contact your HARDI dealer s workshop Occasional maintenance Maintenance and replacement intervals for the next points d...

Page 38: ...s below Pump valves and diaphragms replacement 1302 pumps NOTE It is recommended that if one or more diaphragms and or valves need replacing they all should be replaced Diaphragm pump overhaul kit valves seals diaphragms etc Pump model HARDI part No 1302 750175 Changing valves 1 Remove the valve covers A Fig 39 Before changing the valves B Fig 39 note their orientation so they are replaced correct...

Page 39: ... through the pressure equalization device If there is any leakage the valve cone E Fig 41 must be changed Remove the clip C Fig 41 and lift the motor housing off the valve housing Then unscrew the screw D Fig 41 and replace the valve cone E Fig 41 Reassemble in reverse order B A C D E F D C A E B Fig 41 Wear bushing replacement boom lift The wear bushings are inspected and replaced before they are...

Page 40: ...e of the tank the parts can be changed from underneath the tank WARNING Use eye face protection mask when dismantling the tank drain valve 1 Make sure the tank is empty and clean 2 The valve must be closed and the string loose Maintenance A C B Fig 43 Fig 44 3 Pull out the clip A Fig 44 and pull down connecting piece B Fig 44 The entire valve assembly can now be pulled out 4 Check cord and valve f...

Page 41: ...the lubri cating scheme regardless of intervals stated 8 Remove the glycerine filled pressure gauges and store them in a vertical position in frost free condi tions 9 Apply a thin layer of anti corrosive oil e g SHELL ENSIS FLUID CASTROL RUSTILLO or similar on all metal parts Avoid oil on rubber parts hoses and tires 10 Fold the boom in transport position and relieve pressure from all hydraulic fu...

Page 42: ...trol of the application rate Quick Fill System optional The Quick Fill System allows filling of the main tank and optional Flush Tank from an overhead fill tank or other water supply source An optional filling filter is also available Equipment and Accessories Equipment Standard and Optional Platform The working platform also serves as an optional flush tank In order to utilize the platform as a f...

Page 43: ...tor s Manual for complete instructions Equipment and Accessories Equipment and Accessories Flush System optional Flush system provides a means to be able to flush the pump controls boom feed lines and complete boom and nozzles with clean water from a 130 gallon tank Refer to the Flush Rinse System Operator s Manu al for complete operational instructions The Rinse system can be added to the flush s...

Page 44: ...ate appli cation rain dust proof and 3 year warranty HARDI Monitor 1500 optional The HARDI Monitor 1500 monitors the application rate When used with the electric control unit switch box correct area covered and up to 8 spray boom sec tion control is possible HARDI Controller 2500 optional The HARDI Controller 2500 permits automatic control of the application rate This allows you to concentrate on ...

Page 45: ... valves with the result that these cannot close tightly against the valve seat This reduces pump efficiency 5 Poorly reassembled pumps especially diaphragm covers will allow the pump to suck air resulting in reduced or no capacity 6 Hydraulic components that are contaminated with dirt result in rapid wear to the hydraulic system Therefore ALWAYS check 1 Suction pressure and nozzle filters are clea...

Page 46: ...s of pump diaphragm and valve covers Bleed air from centrifugal pump Clean filters Check yellow suction pipe is not obstructed or placed too near the tank bottom Restrictor nozzle in Self Cleaning Filter not fitted Safety valve spring for Self Cleaning Filter not tight Too little distance between yellow suction pipe and tank bottom Check for obstructions and wear Check for dirt at inlet of gauge C...

Page 47: ...oil flow has no air in it not whitish Open or close until desired speed is achieved Remember oil must be at operating tempera ture Check output pressure of tractor hydraulics Minimum for sprayer is 2000 psi 130 bar Check and top up if needed Secure boom Dismantle and clean Check for proper 12V power supply Check for defective switch es Check continuity of cables Check for operation of applicable s...

Page 48: ...ECPC Operating unit FAULT Compressor will not run Compressor runs but will not make foam Will not make enough foam Foam drops will not last Keeps blowing fuses PROBABLE CAUSE Various Various Various Various Various CONTROL REMEDY Short in electrical system or bad compressor 12 volt supply not connected or bad connection Weak power supply Fuse blown Defective switch in control box Solenoid not work...

Page 49: ...ed Flush Rinse System problems Troubleshooting FAULT Filler hopper will not empty Filler hopper empties too slow Filler hopper backfills when bottom tank discharge valve is open PROBABLE CAUSE Various Various Various CONTROL REMEDY Pressure selection valve not in correct position Sprayer pump not running Bottom tank discharge valve not open all the way Restrictor cone from pump supply not the cor ...

Page 50: ...tiplug from the ECP or ECPC control box first and operate the handles by hand It is possible to change pressure and turn booms on or off The problem may be due to a blown fuse An extra fuse is placed inside the box Note Since the on off switch normally operates by shutting off all boom distribution valves you will need to manually shut off all distribution valves to shut off the complete control u...

Page 51: ...boom Total weight empty 5495 lbs 2494 kg 100 30m Eagle boom Tongue weight empty 935 lbs 425 kg A B C Tank size Boom model Boom Size Total Length Total Width Total Height 1100 Gallon 4160 Liter Eagle SPB 60 18 m 244 6200 mm 10 8 ft 3270 mm 120 3050 mm 1100 Gallon 4160 Liter Eagle SPC 100 30 m 336 8530 mm 11 5 ft 3500 mm 153 3880 mm Diaphragm pump models 1302 540 363 540 363 1000 463 540 463 540 HC ...

Page 52: ...indicator Yellow 4 Free Red 5 RH flashing turn indicator Green 6 Free Brown 7 Free Blue The wiring is in accordance with ANSI ASAE S279 11 1 2 3 4 5 6 7 ECP ECPC B B B B 3 4 5 6 7 Valve Wire number or color code B1 1 2 1 2 1 11 B2 3 4 3 4 2 12 B3 5 6 5 6 3 13 B4 7 8 7 8 4 14 B5 9 10 5 15 B6 11 12 6 16 B7 7 17 REG 9 10 13 14 9 10 B8 G Y Green Yellow Number of distribution valves Electrical connecti...

Page 53: ...51 HARDI New NAVIGATOR OPERATOR S MANUAL EAGLE boom hydraulics SPB HZ and SPC HZ Technical Specifications EAGLE boom hydraulics SPB HY and SPC HY ...

Page 54: ...RATOR S MANUAL Technical specifications DH Hydraulics RIGHT OR LEFT FOLD EAGLE BOOM RIGHT OR LEFT FOLD EAGLE BOOM RIGHT OR LEFT TILT EAGLE BOOM RIGHT OR LEFT TILT EAGLE BOOM TO TRACTOR LS PRESSURE PORT TANK PORT LOAD SENSE PORT ...

Page 55: ...rranty period will HARDI be liable for damages of loss of use or damages resulting from delay or any consequential damage 2 We cannot be held responsible for loss of livestock loss of crops loss because of delays in harvesting or any expense or loss incurred for labor supplies substitute machinery rental for any other reason or for injuries either to the owner or to a third party nor can we be cal...

Page 56: ...arranty is subject in each instance to the pump being inspected and approved for replacement or repair by HARDI personnel before HARDI will accept any liability hereunder 10 HARDI reserves the right to incorporate any change in design in its products without obligation to make such changes on units previously manufactured 11 The judgement of HARDI in all cases of claims under this warranty shall b...

Page 57: ...55 HARDI New NAVIGATOR OPERATOR S MANUAL Notes ...

Page 58: ...56 HARDI New NAVIGATOR OPERATOR S MANUAL Notes ...

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Page 60: ...1 4160 337 Sovereign Rd London Ontario N6M 1A6 Phone 519 659 2771 Fax 519 659 2821 For Product Service or Warranty Information Please contact your local HARDI dealer To contact HARDI directly Please use the HARDI Customer Service number 1 866 770 7063 Or send your email to CUSTSERV hardi us com HARDI NORTH AMERICA INC Visit us online at www hardi us com ...