Hardi RANGER 2000, Instruction Book

Page 1: ...RANGER 2000 Instruction book 67022403 Version 1 00 US 02 2011...

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Page 3: ...22403 Version 1 00 US 02 2011 HARDI reserves the right to make changes in design material or specification without notice thereof HARDI and other product names are registered trademarks of HARDI Inc i...

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Page 5: ...4 General info MANIFOLD system 4 Pump 4 Valves and symbols 4 Green valves Green disc Pressure valve 5 Black valves Black disc Suction valve 5 Electrical operated MANIFOLD valves optional equipment 5...

Page 6: ...1 Maneuvering of the boom HZ version 2 Single sided folding 2 Liquid system 3 Filling of water 3 Filling through tank lid 3 Suction filling device optional main tank only 4 Filling of main tank using...

Page 7: ...nfo 7 Pump valves and diaphragms replacement 7 Pump valves and diaphragms replacement 8 Cone check replacement for pressure regulator 8 Cone check replacement for EVC distribution valve 9 Level indica...

Page 8: ...pacities 1 Weight 1 Wheel and axle dimensions 1 Specifications 2 Diaphragm pumps 2 Filters and nozzles 3 Temperature and pressure ranges 3 Tire pressure 3 Materials and recycling 4 Disposal of the spr...

Page 9: ...ds We feel that you our customer are the best suited to answer that question for your operation Either way you decide and we will try and help make it happen for you Our broad spectrum of product offe...

Page 10: ...1 Welcome 1 2...

Page 11: ...th contaminated equipment Wash and change clothes after spraying Wash tools if they have become contaminated In case of poisoning immediately seek medical advice Remember to identify chemicals used Ke...

Page 12: ...__________________________________ 3 _______________________________________________________________________________________________ 4 _________________________________________________________________...

Page 13: ...3 Remote system pressure gauge 4 Pump 5 Hitch 6 Support jack 7 Step 8 Suction filter optional 9 Suction manifold 10 Quick Fill 11 CycloneFilter 12 TurboFiller valves optional 13 TurboFiller optional 1...

Page 14: ...d Roadworthiness When driving on public roads and other areas where the highway code applies or areas where there are special rules and regulations for marking and lights on implements you should obse...

Page 15: ...spray job Frame Very strong and compact frame which also has a strong chemical and weather resistant electrostatic powder coat Screws nuts etc have been DELTA MAGNI treated to be resistant to corrosio...

Page 16: ...3 or 463 with 6 diaphragms Standard 540 r p m 6 splines Optional 1000 r p m 20 or 21 splines Valves and symbols The valves at the MANIFOLD are distinguished by colored identification discs on the valv...

Page 17: ...hat indicates the amount of liquid that passes through the valve This allows for a continuously variable flow to agitation or tank rinsing Black valves Black disc Suction valve The position of the suc...

Page 18: ...tted under the platform All filters should always be in use and their function checked regularly Pay attention to the correct combination of filter mesh size The mesh size should always be less than t...

Page 19: ...ng volume is required Position B Marked with 2 dots Normal spraying position With return flow to prevent clogging the filter when spraying Position is used when flushing the boom if the main tank is e...

Page 20: ...iller Agitation Tank Rinse valve The valve is marked with an arrow on the green disc that indicates the amount of liquid that passes through the valve If handle is turned to a position near the tip of...

Page 21: ...e of boom has the same features as the above mentioned HY model but is provided with more advanced hydraulics SPB HZ also has two boom wing tilt cylinders that give the ability to obtain individual bo...

Page 22: ...ed at the front of the platform Tank level indicator The actual tank level in the main tank can be observed on the tank level indicator The scale is displayed in US gallons or Liters ATTENTION This ta...

Page 23: ...sion oil e g CASTROL RUSTILLO or SHELL ENSIS FLUID on all metal parts in order to avoid chemicals and fertilizers discoloring the enamel If this is done before the sprayer is put into operation for th...

Page 24: ...ion shaft when it is rotating safety distance 5 1 5 meter 5 Prevent protection guards from rotating by attaching the chains allowing sufficient slack for turns 6 Make sure that protection guards aroun...

Page 25: ...ts are shortened equally Use a saw and file the profiles afterwards to remove burrs 5 Grease the profiles and assemble male and female parts again 6 Fit the shaft to tractor P T O and sprayer pump sha...

Page 26: ...ld be exercised when initially operating the sprayer hydraulic cylinders It is advisable to adjust the hydraulic flow control down to the minimum rate before operating the system Adjust increase the f...

Page 27: ...fore operating the hydraulics the valve should be adjusted according to the specific tractor model If you have doubt about which type of hydraulic system your tractor is equipped with please consult y...

Page 28: ...0 awg Fuse 15 Amp Installation of control unit brackets The supplied tractor pillar bracket A has a hole spacing of 3 9 in 100mm and 4 7 in 120mm Check tractor instructions manual for information rega...

Page 29: ...e supplied hardware The unit requires Wire 8 awg Fuse 25 Amp Road safety kit Connect plug for rear lights to the tractor s 7 pin socket and check function of rear lights stop lights and direction indi...

Page 30: ...ure sprayer body 4 Remove bolts A for LH axle insert 5 Extend or retract the axle 6 Replace bolts A and tighten to specified torque 7 Repeat the procedure on RH wheel 8 Check if the distance from cent...

Page 31: ...e the boom and release it from the transport brackets 2 Activate the double acting hydraulic outlet to unfold the boom Both wings will now unfold simultaneously 3 When the boom is completely unfolded...

Page 32: ...rtical slide pads 3 Push switches 2 and 4 upwards to raise the individual tilt rams 4 Push switch 3 downwards to lower the boom until the rear transport hooks are firmly engaged 5 Push switches 2 and...

Page 33: ...ont of sprayertank which is accessiblefromplatform It isrecommended to use water as clean as possible for spraying purposes Always fill water through the strainer basket to prevent foreign particles f...

Page 34: ...ination or personal injury Do not turn suction valve towards Quick Fill unless pump is running and filling hose is connected If this valve is open when the pump is not engaged liquid can flow out of t...

Page 35: ...using Quick Fill optional The flush tank is filled using the Quick Fill as follows 1 Turn bottom Suction Manifold valve to Flush Tank 2 Remove plug from Quick Fill coupler and connect filling hose fro...

Page 36: ...regulation switch down until emergency handle stops rotating 4 Put the tractor in neutral and adjust the P T O revolutions to the number of revolutions that will typically be used while spraying Reme...

Page 37: ...Chemical resistant overall WARNING Protective clothing equipment should be used when preparing the spray liquid during the spray job and when cleaning the sprayer Follow the chemical manufacturer s i...

Page 38: ...ol unit is switched off 2 Turn the bottom Suction Manifold valve handle towards Suction from main tank Turn the top Pressure Manifold valve handle towards Spray and the bottom Pressure Maniflold valve...

Page 39: ...ce the rinsing wand inside the hopper and press the lever D to rinse the concentrated chemicals from the hopper 9 Close the TurboFiller suction valve C and the TurboFiller lid 10 When the spray liquid...

Page 40: ...inside the hopper and press the lever D to rinse the concentrated chemicals from the hopper 9 Close TurboFiller suction valve C when the hopper is rinsed 10 Close TurboFiller lid 11 When the spray li...

Page 41: ...e switches on the spray control box control the following functions 1 Power switch 2 Manual pressure regulation 3 Main ON OFF 4 End nozzle Left OFF Right 5 Foam marker regulation 6 Foam marker Left OF...

Page 42: ...5 Operation 5 12 Quick reference Operation In the following diagram valve positions for different options are described...

Page 43: ...ngs mandatory decontamination methods etc Contact the appropriate department e g Dept of Agriculture 3 Pesticide washings can usually be sprayed out on a soakaway This is an area of ground that is not...

Page 44: ...and deactivating agents work best if left in the tank for a short period Check the label The CycloneFilter can be flushed by engaging the lever in the bottom to flush position Stop the pump and remov...

Page 45: ...in flush tank are used then turn Suction valve towards suction from Main tank and bottom Pressure valve Off no agitation 8 Turn top Pressure valve towards Spray and spray liquid in the field you have...

Page 46: ...rop on the pressure gauge is read The residues in the tank should be diluted immediately in the relationship 1 10 with clean water and sprayed onto the crop just sprayed before cleaning the sprayer Us...

Page 47: ...bricator until new grease becomes visible Pictograms in lubrication oiling plans tell the following 1 Lubricant to be used see Recommended lubricants 2 Operating hours before next lubrication ATTENTIO...

Page 48: ...6 Maintenance 6 2 Trailer lubrication oiling plan...

Page 49: ...the CycloneFilter 1 Turn top Pressure Manifold valve Off 2 Unscrew filter lid A 3 Lift the lid and filter B from housing 4 Separate filter from the integrated filter guide in the lid and clean the fil...

Page 50: ...rvice Spraying circuit Fill with clean water operate all functions and check for leaks using higher spray pressure than normal Check nozzle spray patterns visually using clean water 50 hours service T...

Page 51: ...for possible damages and proper attachment Replace damaged hoses or tubes 250 hours service Wheel bearings Check for play in the wheel bearings 1 Place stop wedges in front of and behind LH wheel and...

Page 52: ...ling ring E 9 Fit castle nut Rotate hub and tighten castle nut until a slight rotation resistance is felt 10 Loosen castle nut again until the first notch is aligned with the cotter pin hole in the sh...

Page 53: ...hite flap 2A is used at the two upperside inlets It has to be placed in the valve openings as shown All others are the type with black flap It is recommended to use new gaskets 3 when changing or chec...

Page 54: ...e re grease the pump thoroughly Also check that the drain hole at the bottom of the pump is not blocked Reassemble with the following torque setting Valve cover 45 Ft lb 60 Nm Diaphragm cover 50 Ft lb...

Page 55: ...The level indicator reading should be checked regularly When the tank is empty the float should lie on the stop pin of the rod and the O ring on the indicator should be positioned at the top position...

Page 56: ...y seated O rings Dry or deformed O rings or gaskets Foreign bodies In case of leaks DO NOT overtighten Disassemble check condition and position of O ring or gasket Clean lubricate and reassemble The O...

Page 57: ...using this one for adjustment leave the rod eye pinned to the boom 4 Loosen jam nut B and adjust the length of the rod eye A IN to move the boom forward OUT to move the boom rearward 5 Tighten the ja...

Page 58: ...E on the turnbuckle assembly and adjust turnbuckle F for proper cable deflection 6 Tighten jam nuts E again and remove weight WARNING Check boom alignment again If front cable was tightened the wing...

Page 59: ...ound Unfold the boom and check that the boom sections are parallel to the center frame and level to the ground Adjust if necessary as described below Adjustment is carried out with the boom unfolded F...

Page 60: ...raying with one side raised and folded SPB HZ only 1 Fold the boom into transport position 2 Check that the tilt cylinders are completely extended Adjust if necessary SPB HZ only 3 Check that center s...

Page 61: ...ng the tube 5 Always use tubes of recommended size and in good condition When fitting new tires always fit new tubes 6 Before mounting always lubricate both tire beads and rim flange with approved lub...

Page 62: ...h from protection tube 4 Assemble again in reverse order using new parts where necessary Remember to fit chains again 5 Grease bearings 6 Repeat procedure to the opposite part of the transmission shaf...

Page 63: ...ss of intervals stated 7 When the sprayer is dry remove rust from possible scratches or damages in the paint and touch up the paint 8 Remove the glycerine filled pressure gauges and store them frost f...

Page 64: ...6 Maintenance 6 18...

Page 65: ...p valves with the result that these cannot close tightly against the valve seat This reduces pump efficiency 5 Poorly reassembled pumps especially diaphragm covers will allow the pump to suck air resu...

Page 66: ...ion of foam Air is being sucked into system Check tightness gaskets O rings of all fittings on suction side Excessive liquid agitation Reduce pump r p m Check safety valve is tight Ensure returns insi...

Page 67: ...ys diodes and soldering at PCB in junction box Restrictor blocked Secure boom Dismantle and clean Change hydraulic oil filter Ram not functioning Restrictor blocked Secure boom Dismantle and clean Cha...

Page 68: ...CONTROL REMEDY Boom will not fold in or out Cylinder Adjust the fold cylinder Boom will not fold completely Cables Check adjustment of center cables Boom not aligned Cables Adjust and grease complete...

Page 69: ...nk capacity 550 gallons 2000 Liters Clean water tank capacity 5 gallons 20 Liters Flush tank capacity 63 gallons 240 Liters Foam marker tank capacity 15 gallons 57 Liters Total Drawbar Axle Per tire U...

Page 70: ...0 49 6 4 8 88 1000 49 1 5 8 147 1000 47 5 7 5 220 1000 45 9 9 5 Pump model 363 10 0 PSI RPM GPM HP 0 540 51 2 2 4 29 540 49 9 3 1 58 540 49 1 3 9 88 540 48 6 4 6 147 540 48 0 6 4 220 540 47 0 8 4 Pump...

Page 71: ...C Operating pressure for safety valve 220 psi 15 bar Max pressure on the pressure manifold 290 psi 20 bar Max pressure on the suction manifold 100 psi 7 bar Tire pressure DANGER Never inflate tires m...

Page 72: ...nk hose and synthetic fittings can be incinerated at an authorized disposal plant The metallic parts can be scrapped Always follow local legislation regarding disposal Materials used Tanks HDPE Frame...

Page 73: ...b 12 34 4c 4 PWM 1TX 5a 14 S5 5b 15 S5 5c 27 GND 6a 16 S6 6b 17 S6 6c 13 Optional 5 Reg feedback 7a 18 S7 7b 19 S7 7c 33 Option 1 4 20mA 8a 37 S8 8b 36 S8 8c 32 Option 2 Frq 9a 35 S9 Air angle 0 5V 9b...

Page 74: ...on 2 12a Boom up 1 10a Boom dn 10 11a Slant R dn 11 11b Tilt L up 7 2c Tilt L dn 13 1c Tilt R up 6 5c Tilt R dn 12 11c Pend lock 8 3c GND 9 12c Fold inner out 4 9c Flow reverse 3 10c Flow forward 8 7c...

Page 75: ...very connector is 2 Amp Total current for the whole connector box may not exceed 10 Amp Hydraulic box ATTENTION The functions shown above in italics i e OptionH are not printed on the circuit board bu...

Page 76: ...ec 3 Brn Blu Sec 2 Brn Blu Sec 1 Brn Blu Gnd L R Foam marker No 4 Not used Blk Brn Red Or HC 5500 Function Sig Opt 1 Pressure sensor Brn Blu Opt 2 RPM sensor or anemometer Brn Blu Blk Speed Brn Blu Bl...

Page 77: ...Tilt right down 6 Tilt right up 7 Fold right 8 Fold right 9 Flow reverse 10 Flow forward Road traffic lights The wiring is in accordance with ANSI ASAE S279 11 Position Wire color 1 Ground White 2 Wo...

Page 78: ...8 Technical specifications 8 10 Charts Boom hydraulics HY Boom hydraulics HZ...

Page 79: ...nts 3 The customer will be responsible for and bear the costs of a Normal maintenance such as greasing maintenance of oil levels minor adjustments including the boom b Transportation of any HARDI prod...

Page 80: ...o defect and the repair or exchange of any part or parts 12 No employee or representative is authorized to change this warranty in any way or grant any other warranty unless such change is made in wri...

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Page 82: ...A6 Phone 519 659 2771 Fax 519 659 2821 For Product Service or Warranty Information Please contact your local HARDI dealer To contact HARDI directly Please use the HARDI Customer Service number 1 866 7...