Hardi SARITOR 4000, Operator'S Manual

Page 1: ...The Sprayer Operator s Manual SARITOR 4000 5000 Instruction book 67023003 Version 1 10 US 10 2016 ...

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Page 3: ... 67023003 Version 1 10 US 10 2016 HARDI reserves the right to make changes in design material or specification without notice thereof HARDI and other product names are registered trademarks of HARDI Inc in the U S and in other countries ...

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Page 5: ...15 Liquid system 16 General information valve system 16 Pump 16 Valves and symbols 16 Suction valve 16 Pressure valve 16 Diagram Liquid system with optional extras 17 External controls 18 TurboFiller 18 Filters 19 CycloneFilter 19 External Cleaning Device 20 Cabin 21 Access to the cab 21 Emergency Exit 21 Steering column 21 Instrument panel 22 Cabin roof instrumentation 23 Start up and diagnostics...

Page 6: ...unction Grip handle 38 Road mode using the foot pedal automotive 39 Field driving modes 40 Parking brake 41 Shutting off the engine 41 Drive Settings 42 Drive mode behavior 42 Traction Control System 42 Restricting travel speed in road mode 43 Restricting travel speed in field mode 43 Preset the speed of the engine 43 Limitation of engine speed in Field mode 44 Limitation of engine speed hydraulic...

Page 7: ...ing 59 C Flushing spraying circuit without diluting main tank contents 59 D Full internal cleaning Soak wash 60 Use of detergents 61 Technical residue 61 Cleaning and maintenance of filters 61 6 Maintenance Lubrication 63 General information 63 Table of recommended lubricants 63 Display of the frequency of maintenance 63 Service and Maintenance intervals 64 Daily 64 Maintenance intervals 64 10 hou...

Page 8: ...ves 74 ParaLift Lock 74 ParaLift wear bushing replacement 75 Off season storage 76 Off season storage program 76 Preparing the sprayer for use after storage 76 7 Fault finding Error messages 77 Cabin error codes 77 Transmission error codes 77 CUMMINS engine error codes 78 Electrical incidents 82 Main circuit fuses and relays U100163B 82 Position Lights Fuse 84 Fuse test 84 8 Technical Specificatio...

Page 9: ...r needs We feel that you our customer are the best suited to answer that question for your operation Either way you decide and we will try and help make it happen for you Our broad spectrum of product offerings from the ruggedly simple models we build to our highly sophisticated models the built in HARDI strength and reliability ensures a low cost of ownership HARDI sprayers are all based on a fun...

Page 10: ...1 Welcome 8 ...

Page 11: ...and change his clothes Rinse and wash equipment after use and before servicing Wash tools if they have become contaminated Do not eat drink or smoke during the use and maintenance of your sprayer In case of poisoning immediately seek medical advice Remember to identify chemicals used Follow instructions indicated on the label s of the products used Never service or repair the equipment while it is...

Page 12: ... avoid the risk of overturning when driving at speeds greater than 9 mph 15 km h or when driving on a slope ATTENTION As a general rule Adapt your speed and driving to suit the terrain you are driving on Be aware and take care Slow down when driving on uneven terrain as the sprayer may become unbalanced and overturn No persons are allowed in the operational area of the sprayer Take care not to har...

Page 13: ... being mixed Avoid introducing air while filling the tank to prevent the formation of foam and cause problems with overflow Follow the manufacturer s instructions and warnings for all crop protection chemicals regarding proper storage processing and keeping chemicals out of the reach of children and animals Observe all precautions relating to the disposal recycling of packaging in accordance with ...

Page 14: ...ual must be read before operating the sprayer Personal protective equipment Overalls face screen mask and gloves must be worn to operate in this area Maintenance A regular inspection and maintenance schedule is needed to keep this part operating safely Consult Operator s Manual for maintenance schedule Tire pressure check A regular inspection and maintenance schedule is needed to keep tires operat...

Page 15: ...ar gloves and face screen Chemical hazards Read manufacturer s labels Wear personal protective equipment including face screen and gloves when handling these Provide adequate ventilation Danger overhead Do not enter paralift area or stand under booms Take care when opening doors covers loose items may be present in them Danger toxic fumes may be present Take care when opening lids fumes may be pre...

Page 16: ...___________________________________ 3 _______________________________________________________________________________________________ 4 _______________________________________________________________________________________________ 5 _______________________________________________________________________________________________ 6 ____________________________________________________________________...

Page 17: ...g and compact frame which also has a strong chemical and weather resistant electrostatic lacquer coat The hardware is either stainless steel or treated to be resistant to corrosion The front and rear suspension is provided by a pneumatic system Tanks The main tank is made of impact proof UV resistant and chemical resistant polyethylene It has a purposeful design with no sharp corners for easy clea...

Page 18: ... valves are identified by colored symbols according to their function They correspond to the different possible functions of the valves thus facilitating their use A function is activated by turning the handle towards the desired function Suction valve Suction valve blue symbols Turn the handle towards the symbol for the desired function Pressure valve Pressure valve green symbols Turn the handle ...

Page 19: ...ion Valve 9 Rinse Nozzles Valve 10 Cyclone Filter 11 Filling Filter 12 Main Tank Fill Valve 13 Rinse Tank Fill Valve 14 Rinse Nozzles 15 Agitation Nozzles 16 Ejector 17 Filter Bypass Return 18 Pressure Sensor 19 Flow Meter 20 Spray Boom 21 Section Valves 22 Chemfiller Valve 23 Wash Down Hose 24 Electric Pump Filtered Fill 11 4 3 5 6 7 8 9 10 13 24 19 20 18 17 16 23 21 22 12 1 14 14 15 15 2 ...

Page 20: ...l it clicks into the locked storing position WARNING Before releasing the lock 2 always keep a hand on the grip to avoid abrupt movement of the TurboFiller TurboDeflector valve ThisTurboDeflector valve activates the vortex flushing of theTurboFiller The valve is the bottom valve located to the left side of the TurboFiller and is activated in two ways Push the valve lever down to get a quick flush ...

Page 21: ...ed with 1 dot There is no return flow Position is used when flushing the boom if there is spray liquid in the main tank Also used when high spraying volume is required B This position Marked with 2 dots Normal spraying position With return flow to prevent clogging the filter when spraying This position is used when flushing the boom if the main tank is empty C This position Marked with 3 dots Flus...

Page 22: ...ower lines or other sensitive objects 2 Never try to clean clothing or foot wear 3 Pressure can penetrate skin and cause severe injury Never work with unprotected eyes bare feet or sandals 4 Never operate without approved chemical safety wear including face mask gloves respirator boots and coveralls 5 Beware of flying particles being dislodged by the cleaning jet 6 The spray gun and hose are affec...

Page 23: ... is lined up with the slot in the bottom of the handle Lift the handle of the door to release the pin Open the door completely Exit the cab DANGER Always keep the path from the emergency exit free of any obstacles to allow exit in case of emergency Steering column 1 Direction indicator 2 Horn 3 Selection of lights road top and high beam headlights bottom 4 Position Lights 5 Rotary switch for light...

Page 24: ...s Manual 9 Tank rinsing nozzles 10 Suction from Rinse tank 11 Suction from Main tank 12 Right end nozzle control switch 13 Left end nozzle control switch 14 Agitation switch 15 Ashtray 16 On Off button of the electronic computers 17 Power on LED for computers 18 Auto Manual Switch for pressure regulation 19 Engine fault indicator 20 Spray pressure 21 Spray pump switch 22 Engine throttle switch 23 ...

Page 25: ...the engine Note The position Contact engages the power of the electrical circuits and the engine preheat 2 Diagnostic socket of the engine 3 12 volt outlet permanent 4 Cigarette lighter 1 Air conditioning controls 2 Windshield wiper switch 3 Windshield washer switch 4 Not used 5 Not used 6 Not used 7 Not used 8 Not used 9 Not used 10 Side work lights 11 Front work lights 12 Rear lights 13 Beacon l...

Page 26: ...on of the backrest 5 Lumbar adjustment 6 Headrest height adjustment 7 Left side armrest adjustment lever 8 Right hand side module front back position lever Lighting and cab lights Note Headlights 1 and 3 will light up simultaneously 1 Side work lights 2 Front overhead work lights 3 Front side work lights 4 Low headlights 5 Road Lights 5 4 1 3 2 8 7 6 2 2 1 1 3 4 5 3 4 5 ...

Page 27: ...n error etc 1 Current mode symbols 2 Tachometer 3 Display of engine and transmission functions 4 Push Buttons of controls and settings 5 Horizontal Menu 6 Vertical Menu Display of functions Press button 1 to scroll through the various functions Horizontal Menus Press button below symbol to select corresponding menu 1 Normal Mode of Operation 2 Settings 3 Hour meter 4 Management of engine DTC and t...

Page 28: ... to scroll through available options 1 Forward speed limitation 2 Engine speed limitation 3 Driving mode behavior switch 4 Fuel gauge Note The fuel gauge 4 is displayed by default or after 5 seconds of inactivity of the vertical push button P_01_061_HAE eps 1 3 2 4 ...

Page 29: ...arger pressure Restricting the travel speed in Road mode Hydraulic pressure of the transmission Restricting the travel speed in Field mode Instant fuel consumption Displays the speed of the engine Power supplied by the engine Displays if transmission error occurs See Transmission error codes on page 77 Displays if engine errors occur level 1 Preheating of the engine 45 psi rpm 1800 45 psi mph 54 5...

Page 30: ... mode behavior on page 42 Anti slip disabled See Traction Control System on page 42 NORMAL Driving Mode See Drive mode behavior on page 42 Anti slip engaged See Traction Control System on page 42 POWER Driving Mode See Drive mode behavior on page 42 Alarm engine overheating Alarm pressure of the turbo compressor Alarm engine oil pressure Alarm engine defect level 3 OFF ON DTC 00 STOP ...

Page 31: ...self propelled Alert Messages Maintenance These warning messages are displayed when maintenance work must be performed on the self propelled Temperature of the hydraulic transmission too high Temperature of the hydraulic transmission too low Alert default engine Level 2 Maintenance level 1 Maintenance level 2 mph 15 0 rpm 1800 DTC 00 ...

Page 32: ...ety set up operation and maintenance DANGER Important information on Safety Operation and Maintenance specific to your boom configuration is detailed in the Boom Operator s Manual supplied with your sprayer It must be read and fully understood by anyone intending to operate this equipment Failure to do so could result in serious personal injury or death ...

Page 33: ...wly to move forward or back to move backwards Ensure that no one is in the unloading area Do not attempt to unload the sprayer if you are unfamiliar with the instructions described above Access to the engine To access the engine you must lift the hood For more information on periodic maintenance of the engine see chapter Service and Maintenance intervals on page 64 Opening the hood Turn valve hand...

Page 34: ...ny trace of condensation in the tank Note Use low sulfur diesel fuel ultra low ULSD diesel ULSD with a maximum of 15 ppm for the United States and Canada Note The mixture of fuels to low sulfur ULSD and biodiesel is accepted up to 20 in order to meet the certification B9000 Hydraulic Oil Level A visual gauge A is located on the rear side of the hydraulic reservoir with a capacity of 26 gallons 100...

Page 35: ...ion The height of the suspension air bags distance d when service pressure is reached should be approximately Front 9 5 in 240 mm Rear 7 5 in 190 mm See Air suspension adjustment on page 71 for further details Selection of temperature unit A wire marked X313 is located at the right hand side of the cab The default temperature unit is set by this wire being grounded or not Open the cab roof Select ...

Page 36: ...Sprayer setup 34 Boom Check boom operator s manual Before operating your sprayer check the boom operator s manual for any setup or maintenance required Failure to do so could result in damage to the boom ...

Page 37: ...RITOR at high amp boost setting Damage to the electronics may occur To jump start the SARITOR only use a charger for as long as necessary to start the engine WARNING Either remove the battery or turn the battery cut off switch to OFF before charging the battery to avoid damaging the SARITOR electronics See Charging the Optima AGM battery on page 72 Lighting the path to the cab The self propelled S...

Page 38: ...G After starting the engine if the engine fault indicator 4 lights up and one of the 3 priority messages appears on the screen you must stop the engine immediately to prevent damage to the engine 1 Engine oil pressure is too low 2 Engine overheating 3 Pressure turbo compressor too low Note For more information on the error messages see CUMMINS engine error codes on page 78 Air Suspension WARNING B...

Page 39: ...rive mode behavior on page 42 ATTENTION When any of the Road or Field modes are selected the access ladder to the cab raises automatically Road mode controller While in Road mode the movement of the SARITOR can be controlled using either the Grip handle or foot pedal automotive Symbol 2 indicates which controller is selected To change the controller Place the Grip handle in the neutral position Pr...

Page 40: ...e to the neutral position The SARITOR will come to a complete stop when the handle is put into the neutral position Dynamic braking is achieved by pressing the brake pedal Symbol 3 indicates Road mode rabbit Symbol 2 indicates handle controller is selected Press button 1 to select handle controller Gradually move the Grip handle in the desired direction of travel to move the SARITOR ATTENTION When...

Page 41: ...ip handle forward or backward Hydrostatic braking is achieved by either releasing the pedal up to a full stop or by moving the handle to the neutral position Dynamic braking is achieved by pressing the brake pedal Symbol 3 indicates Road mode rabbit Symbol 2 indicates pedal controller is selected Press button 1 to select pedal controller Push or pull the Grip handle to select the direction of trav...

Page 42: ...draulic motors The flow is proportional to the position of the Grip handle UPHILL Field mode In order to limit slippage of the front wheels while driving uphill the power of the rear hydraulic motors is greater than that of the front hydraulic motors DOWNHILL Field mode In order to limit the slipping of the SARITOR while driving downhill the power of the front hydraulic motors is greater than that...

Page 43: ...s moving except in an extreme emergency ATTENTION When the parking brake is engaged the access ladder to the cab lowers automatically ATTENTION The parking brake is activated in the absence of hydraulic pressure in the brake system Shutting off the engine Place the Grip handle in the neutral position 0 to stop the self propelled Turn the selector to the parking brake position 1 Reduce the engine s...

Page 44: ... mode behavior 3 Press button 5 to save the value and return to the previous menu Symbol 6 indicates the drive mode behavior currently in use Note The driving mode behavior can be changed while driving Note The default mode is NORMAL Traction Control System Sensors built into the hydraulic motors constantly measure the speed of each wheel A computer compares these speeds and if necessary reduces t...

Page 45: ...nd return to the previous menu Note Maximum Value 18 mph 30 km h Note Minimum Value 2 mph 3 km h Note Default Value 18 mph 30 km h Preset the speed of the engine The engine speed can be preset to values between 1200 rpm and 2500 rpm To change the engine speed preset value Press button 1 until the SET symbol 2 is selected Symbol 3 will show the preset function with current preset engine speed Press...

Page 46: ...ccelerates automatically to reach 2500 rpm but the ground speed remains constant To return to normal use of the system A Field modes Reduce the speed of the engine below 2200 rpm and then push the Grip handle to return to normal conditions of use B Road mode automotive Pull the Grip handle toward the neutral point to reduce the engine speed below 2200 rpm and then push the handle back to return to...

Page 47: ...htly compared with the normal operation of the self propelled Management of the engine overspeed This feature prevents the transmission from accelerating the engine beyond a maximum bearable speed during a hydrostatic deceleration If the engine speed value exceeds a specified threshold the displacement of the hydraulic motors decrease then the displacement of the pumps returns slowly to the neutra...

Page 48: ... track width Press and hold the switches to move the axles until it stops After adjustment of the track width tighten the bolts A WARNING To prevent imbalances of the machine the left and right wheel spacing must be identical from center Note The adjustment of the track width should be done in the field in the absence of deep ruts while driving at a slow speed Note 2 types of guides are available ...

Page 49: ...ed temperature is minimum or maximum Fan Speed Control You can increase or reduce the air flow by turning the fan speed dial 1 Turn the fan speed dial 1 clockwise to increase the air flow from the vents placed at the top of the cab Turn the fan speed dial 1 counter clockwise to decrease the air flow from the vents placed at the top of the cab Note If necessary the automatic control of the air cond...

Page 50: ...rature in the cab is controlled by a probe measuring the recycled air while maintaining the temperature requested by means of a heater valve During the operation of defogging the windows the a c compressor is running continuously unless the evaporator probe detects that it is too cold which may result in the formation of ice The computer of the ATC automatically regulates the speed of the fan to m...

Page 51: ...5 Operation 49 Windshield Washer The windshield washer switch has two positions ON Position momentary switch press and hold OFF Position returns to OFF after released ...

Page 52: ...r lines Unintended boom movements may cause contact with overhead power lines ATTENTION Decal 97618603 must be placed in the cabin visible from the operator s seat ATTENTION Only fold and unfold the boom on level ground Operating the boom A separate Boom Operator s Manual is supplied with your sprayer and contains detailed information on boom safety set up operation and maintenance DANGER Importan...

Page 53: ...is to take place If so choose a different location for each refilling If no other requirements of distances exist the filling should not take place closer than 1 300 yards meters from any water supplies for drinking purposes 2 25 yards meters from treatment sumps and sewer drainage systems and 3 50 yards meters from surface water watercourses lakes and coastal waters and from nature reserves ATTEN...

Page 54: ...connect filling hose replace the cam lock cap and lift the fluid refill arm B to transport position WARNING After filling ensure that the fluid refill arm is in the upper position and the lock is engaged Filling of Rinse tank The rinse tank is filled via the 2 inch quick coupler To fill the rinse tank proceed as follows 1 Attach the external hose to the rinse tank quick fill coupler on the sprayer...

Page 55: ...n on off on the external control panel 1 Press button B to turn on the agitation 2 Press button C to turn off the agitation For controlling agitation from inside the cab 1 Press switch 1 to adjust the agitation of the liquid in the main tank ATTENTION Too much agitation may cause foam in the tank The amount of foam depends on what types of chemicals are being used and how much water it is in the t...

Page 56: ...y job and when cleaning the sprayer Follow the chemical manufacturer s instructions given on the chemical label WARNING It is always advisable to have clean water available especially when filling the sprayer with chemicals WARNING Always clean the sprayer carefully and immediately after use WARNING Only mix chemicals in the tank according to directions given by the chemical manufacturer WARNING A...

Page 57: ... left of the TurboFiller 9 Close the TurboFiller lid when finished DANGER Always wear face shield and other appropriate personal safety equipment when filling chemicals DANGER Do not press the lever for the Chemical Container Cleaning device unless the multi hole nozzle is covered by a container or the TurboFiller lid is closed to avoid spray liquid hitting the operator Rinsing TurboFiller 10 Turn...

Page 58: ...al Switch for pressure regulation on page 22 3 Press switch C to disengage the Automatic Variable Rate Application 20 Spray pressure on page 22 4 Press button D to manually select the level of the agitation 14 Agitation switch on page 22 Electrically controlled end nozzle optional The boom can be fitted with end nozzles 1 Press switch A to operate the end nozzle on the left side of the boom 2 Pres...

Page 59: ...to an approved soakaway 4 Cleaning starts with calibration as a well calibrated sprayer will ensure the minimal amount of remaining spray liquid 5 It is good practice to clean the sprayer immediately after use and thereby render the sprayer safe and ready for the next pesticide application This also prolongs the life of the components 6 It is sometimes necessary to leave spray liquid in the tank f...

Page 60: ...ntents at this valve setting 7 Turn the ChemFiller Ejector valve to off 8 Turn off the Agitation Valve for 10 seconds 9 Turn on the Tank Rinse nozzles for 20 seconds 10 Turn the Chemfiller Ejector valve to boom Spraying Note If you want to spray out the diluted liquid while driving in the field return to the cabin The rest of the cleaning process can be controlled from there Note If you want to sp...

Page 61: ...hing spraying circuit without diluting main tank contents This procedure is used to flush the pump operating unit spray lines etc in case of interruption in spraying before main tank is empty e g beginning rain etc Flushing of the liquid system 1 Turn off the pump 2 Turn on the Rinse Tank valve 3 Turn on the Boom nozzles 4 Turn off the agitation valve no agitation 5 Press the CycloneFilter Boost V...

Page 62: ...r Ejector valve towards Spraying 14 Allow the liquid in the main tank to circulate for a minimum of 3 minutes with the nozzles off to clean the return lines from the boom to the tank 15 Spray out water with cleaning agent and chemical residue Set the spray pressure at 45 70 psi 3 5 bar Note that the washing water still contains active chemical and choose an appropriate area to spray it out Alterna...

Page 63: ...e valves seals etc from drying or seizing up Technical residue Inevitably a quantity of spray liquid will remain in the system It cannot be sprayed properly on the crop as the pump takes in air when the tank is about to be empty This Technical Residue is defined as the remaining liquid quantity in the system as the first clear pressure drop on the pressure gauge is read The dilutable residue must ...

Page 64: ...5 Operation 62 ...

Page 65: ...1 Maintenance after 150 hours of use 2 Servicing every 500 hours Message 1 appears only once after 150 hours to indicate that maintenance work is to be performed on the machine Message 2 appears periodically after 500 hours to indicate that maintenance work is to be performed on the machine Reset the time meter Simultaneously press buttons 4 and 5 for 5 seconds to reset the maintenance hour meter ...

Page 66: ...oil level X Clean CycloneFilter X Boom lubrication X Bleed compressed air tank X Clean the engine radiators X Drain hydraulic tank X Hydraulic Filters X Coolant Level X Engine air filter X Piping engine air filter X Engine air filter hoses X Compressed air compressor X X Inspection of engine radiators X X Drain the coolant X X Fuel filters X Bleed fuel prefilter X Replace fuel filter X Replace the...

Page 67: ...clean the filter To reassemble 1 Grease the two O rings on the lid filter guide Due to small space at lid use a brush or similar item to grease with 2 Mount the filter onto the recess do not grease in the lid filter guide 3 Turn the two locks C inwards to lock the filter to the lid 4 Place the filter filter lid into housing and screw the lid until it hits the stop DANGER Suction valve must always ...

Page 68: ...hy it is advised to carefully check the sealing of the circuits of the engine 150 hours service Coolant level DANGER In the event of overheating of the engine s cooling system wait a few minutes before opening the expansion tank plug in order to avoid any risk of projection that could cause serious burns Regularly check the coolant level DANGER To avoid burns unscrew the plug 1 when the temperatur...

Page 69: ...hours service Replace engine air filters WARNING Wear goggles and a mask for protection to avoid inhaling dust and to protect the eyes Lift the engine hood fully Unhook the 4 latches 1 and remove the lid 2 Gently push the main filter 3 down to release it from the housing then remove Remove filter 4 Replace filters 3 and 4 When reassembling Check the surface of the seals clean with a slightly damp ...

Page 70: ...raking circuit 2 Steering track width boom function circuit 3 Spray pump control circuit To replace the filter cartridge Unscrew the filter housing Remove the filter cartridge and replace it with a new one WARNING It is essential to use an original filter 1 2 2 1 3 3 ...

Page 71: ...w the knob 1 to remove the filter To facilitate this operation gently press the spring 2 Remove the caps from the filter element 3 Carefully clean the magnetic core 4 with a cloth WARNING It is essential to use original filter elements WARNING Before replacing the filters note the oil level in the tank 1 1 Initial level before replacing filters 2 Level after replacing the filters After installing ...

Page 72: ...ivated charcoal filter observing the direction of air movement Reinstall the assembly to the cabin WARNING The frequency of replacement is given for information purposes However if bad odors are noticed in the cab then the filter is no longer completely effective It must be replaced as soon as possible to avoid any risk of contamination WARNING When the sprayer is not used for prolonged periods it...

Page 73: ...ent of the air compressor located on the left side of the engine Unscrew the protective cover 1 Loosen the lock nut 2 and turn the adjustment screw 3 to adjust the suspension service pressure Air suspension adjustment Note Adjustment of the suspension is performed with an empty tank Check beforehand that the compressed air pressure is adjusted correctly When service pressure is reached the front u...

Page 74: ...amps Leave for 2 hours monitoring periodically When the discharged battery reaches 10 5 volts or above remove the automotive battery and continue charging the AGM battery until fully charged Storage recommendations for the Optima AGM battery The most important consideration when storing any battery is to make sure the voltage never drops below 12 4 volts It is recommended to use a battery maintain...

Page 75: ... hole until it is free in the top of the tank 3 The pole can now be taken out of the tank through the filling hole DANGER Do not enter the inside of the tank the parts can be changed from the outside of the tank Drain valve seal replacement If the main tank drain valve leaks the seal and seat can be changed the following way DANGER Do not enter the inside of the tank the parts can be changed from ...

Page 76: ...at automatically engage when the first outer section is closing The folded channel section locks are fixed to the top paralift arm and engage directly on the top of the paralift cylinders when lowered for transport This means the boom is not supported by hydraulic oil pressure when in transport WARNING when the sprayer is being transported along rough roads and is bounced over potholes in extreme ...

Page 77: ...t and replace the wear bushings before they are worn through 1 Unfold the booms to working position 2 Lift the boom center frame with a lifting device and support it until the load is taken off the parallelogram arms 3 Remove bolt A pull out pin B at one of the upper parallelogram arms and replace the wear bushings 4 Replace the pin B and bolt A 5 Repeat this on the other upper arm 6 The lower arm...

Page 78: ... in the paint and touch up the paint 8 Remove the glycerin filled pressure gauges and store them frost free in vertical position 9 Apply a thin layer of anti corrosion oil e g SHELL ENSIS FLUID CASTROL RUSTILLO or similar on all metal parts Avoid oil on rubber parts hoses and tires 10 Fold the boom in transport position and relieve pressure from all hydraulic functions 11 Bleed any condensation fr...

Page 79: ...rcurrent short to ground Not currently implemented 15 Defog light output fault overcurrent short to ground Not currently implemented 15 Defog light output fault overcurrent short to ground Not currently implemented Error codes Description Error codes Description 001 Low battery voltage 070 Loop error 002 Low battery voltage 071 PWM2 current loop error 003 12V sensor low supply voltage 074 Loop err...

Page 80: ...108 ECU internal error Ambient pressure sensor defective 2 3 4 11 110 Coolant temperature sensor Cable break or short circuit 2 3 4 110 Coolant temperature Outside target range with system reaction 0 11 111 Coolant Level Outside target range with system reaction 1 11 157 Rail pressure sensor Cable break or short circuit 3 4 11 157 Rail pressure sensor Deviation of signal during start or after run ...

Page 81: ...ound output 1 11 701 Reserve output Cable break or ECU internal error output 1 11 702 Reserve output Short circuit to Ubatt output 2 11 702 Reserve output Short circuit to ground output 2 11 702 Reserve output Cable break or ECU internal error output 2 11 703 Engine operating signal lamp Cable break or ECU internal error 2 3 4 5 704 Coolant temperature warning lamp Cable break or short circuit 11 ...

Page 82: ... 12 523216 CAN message Missing message PrHtEnCmd Preheat and engine command 11 12 523218 CAN message Missing message RxCCVS cruise control 11 12 523222 CAN message Missing message TCO1 speedo signal 11 12 523238 CAN message Missing message SwtOut switch outputs 11 12 523239 CAN message Missing or value above target range message DecV1 pseudo pedal 2 12 523240 CAN message Missing message FunModCtl ...

Page 83: ...3609 CAN message Missing message TSC1 PE 11 12 523610 CAN message Missing message TSC1 VE 11 12 523611 CAN message Missing message TSC1 VR 11 12 523612 ECU internal hardware monitoring A recovery occurred which is stored as protected 11 14 523612 ECU internal hardware monitoring A recovery occurred which is not stored 11 14 523612 ECU internal hardware monitoring A recovery occurred which is visib...

Page 84: ...7 Fault finding 82 Electrical incidents Main circuit fuses and relays U100163B ...

Page 85: ...er unit F46 7 5 A 12 V after contact with SD module input 2 F19 15 A boom lights 1 and 2 HC9500 only F47 5 A hydraulic ECU F20 15 A boom lights 3 and 4 HC9500 only F48 5 A hydraulic oil level alarm F21 15 A hazard lights F49 5 A brake pressure hydraulic level alarms F22 15 A cigarette lighter 12V sockets F50 5 A not used F23 15 A seat compressor unit F51 7 5 A 12 V after ignition engine error F24 ...

Page 86: ...inted circuit board Note Ensure that the replacement fuse has the same capacity as the original fuse Fuse test The main circuit has Autofuse type spare fuses 1 and a Maxifuse 2 To test a fuse Remove the fuse to be checked and place it in the fuse holder 3 according to the model If the indicator 4 lights up this means that the fuse is in good working order If not use an Autofuse 1 or Maxifuse f 2 r...

Page 87: ...Transport 138 48 380 90 R46 54 480 80 R50 120 to 160 374 168 396 cm 380 cm Transport 351 cm 122 cm 380 90 R46 137 cm 480 80 R50 305 cm to 406 cm 950 cm 427 cm Sizes Load index Inflation pressure PSI bar 380 90R50 169A8 70 4 8 480 80R50 169A8 58 4 0 520 85R46 169A8 46 3 2 A B E D F C 8 Technical Specifications ...

Page 88: ...PE PT0609W2SBD51AA0125H6 S N 10134776 DATE 09 10 CUST COD 2T 100 16 1480 RATIO V 25 CODE 2T 100161480 OIL DRAIN Made in Italy SAUER Model No Ident No Model Code Serial No H1P 115R A A4C2N E8GG3H3 L45L45 LL24 PN NNN G25 N102202923 83008684 DANFOSS Neumünster Germany Made in Germany 1 SAUER Model No Ident No Model Code Serial No H1B 110 A L 1BANA PBCSJS SA 15NN 000N00 NNN N102204535 83008678 DANFOSS...

Page 89: ...l manufacturer Any claim falling into this category will be taken up with the manufacturer concerned b This warranty will be withdrawn if any equipment has been used for purposes other than for which it was intended or if it has been misused neglected or damaged by accident let out on hire or furnished by a rental agency Nor can claims be accepted if parts other than those manufactured by HARDI ha...

Page 90: ...ucts without obligation to make such changes on units previously manufactured 10 The judgement of the HARDI Service Department in all cases of claims under this warranty shall be final and conclusive and the purchaser agrees to accept its decisions on all questions as to defect and the repair or exchange of any part or parts 11 No employee or representative is authorized to change this warranty in...

Page 91: ...Filling of clean water tank 53 Filling of Rinse tank 52 Filling of water 51 Filling the fuel tank 32 Filling Main Tank 51 Filling washing location 51 Filtered Fast Fill System 52 Filters 19 Frame 15 H Hydraulic filters in the tank 69 Hydraulic Oil Level 32 I Instrument panel 22 L Liquid system 51 Diagram 17 M Main circuit fuses and relays 82 Maintenance intervals 64 Multifunction display 25 O Off ...

Page 92: ...Index 90 ...

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Page 94: ...HARDI North America Inc 1500 West 76th St Davenport IA 52806 Ph 563 386 1730 Customer Service Email custserv hardi us com Email info hardi us com Website www hardi us com ...