Harken 1111 HL, User And Maintenance Manual

Page 1: ...User and maintenance manual Winch 1111 HL Mod A Winch 1111 HL Self Tailing USER AND MAINTENANCE MANUAL...

Page 2: ...1 12 Motorization 12 13 Installation 13 13 1 Winch positioning 15 13 2 Installation procedure 16 13 3 Installation with sensors 19 14 Use 20 14 1 Rope positioning 20 14 2 Manual use 21 14 3 Motorized...

Page 3: ...ot followed NOTE This denotes important information concerning the device 3 Safety information WARNING Read this manual carefully and fully understand before using the system to avoid personal injury...

Page 4: ...arrying out maintenance on the winch If the winch is powered by a hydraulic motor Do not operate the hydraulic motor during installation or maintenance Do not let the oil in the system come into conta...

Page 5: ...ose mentioned The Harken winch must not be used if unauthorized modifications or interventions have been carried out Do not use the winch for hauling mooring the boat or weighing the anchor Do not win...

Page 6: ...t may be effectively employed on cruiser yachts and used to trim and hoist sails It s produced in the Self Tailing version ST It s supplied with 3 speeds or with the reduced first gear Winch 1111 HL c...

Page 7: ...h very low loads Second speed recovers a fair amount of line with medium loads Third speed provides the slowest speed but allows higher loads to recover small amounts of line 7 2 Reduction Winch 1111...

Page 8: ...and unexpectedly during high loads causing severe injury or death 7 4 Materials Available versions CSC carbon skirt aluminum drum carbon top SSS stainless steel skirt stainless steel drum stainless st...

Page 9: ...Winch 1111 HL is available in the right hand version and in the left hand version In the right hand winch drum rotates clockwise in the left hand winch drum rotates counterclockwise 8 Rope diameter WA...

Page 10: ...User and maintenance manual Winch 1111 HL Mod A 9 Product composition Winch 1111 HL is composed by the following groups...

Page 11: ...ions of the motorized versions All dimensions are in mm 11 Technical characteristics Gear ratios and Power ratios NOTE The theoretical power ratio is calculated without taking account of friction 1st...

Page 12: ...The electric version of the Winch 1111 HL can be equipped by electric motor powered at 24V DC horizontal mounting electric motor powered at 24V DC vertical mounting electric motor powered at 48V DC ho...

Page 13: ...e steps of the Disassembly procedure illustrated in the chapter Maintenance of this manual until the drum support is removed Once the drum support is removed and the base of the winch is revealed deck...

Page 14: ...oid incorrect entry angle for the rope of more than 8 Beware of the rope chafing on the base of the winch WARNING Situation to avoid incorrect entry angle with the rope parallel to the base of the win...

Page 15: ...between 0 and 30 if this is compatible with the space available below deck NOTE For the rope positioning see the Use chapter of this manual After correctly positioning the final pinion with respect t...

Page 16: ...or Winch 1111 HL is available on request from the Harken Italy Tech Service at techservice harken it Small scaled mounting template for Winch 1111 HL versions is shown below For mounting templates of...

Page 17: ...the adhesive sealant clean and remove all grease from winch bottom surface and apply the sealant NOTE Make sure the drainage holes in the base of the winch are not obstructed by the sealant so as to...

Page 18: ...bear Harken assumes no responsibility for incorrect installation of its winches or for an incorrect choice of mounting screws WARNING Fix the winch to the deck using screws in A4 70 stainless steel G...

Page 19: ...der sensor or with 1st gear recognition sensor Sensors are installed as cables pass through the slots in correspondence of the drainage passages of the winch base as shown below For any other informat...

Page 20: ...lative to the user of the winch is chosen The correct line entry 8 is guaranteed NOTE Take turns of the rope around the drum the more turns are taken the lower the load the user has to handle The more...

Page 21: ...g 1 Move counterclockwise the lock of the Winch handle Fig 2 Insert the lock in winch handle in the handle socket Fig 3 To operate the 1st speed turn the handle clockwise for a right hand winch Fig 3...

Page 22: ...iven winch To operate first speed Press the central button of the winch If the button does not engage turn the winch briefly to allow the mechanism to engage Press the first of the two commands mounte...

Page 23: ...medium speed and medium power used when the load has increased but there is still a lot of line to recover 14 3 3 Operating third speed on a motor driven winch To operate third speed Press again the f...

Page 24: ...k cleaning products or other cleaning substances containing caustic solutions to come into contact with the winch and in particular with anodized or plastic winch parts WARNING Use a soft cloth for al...

Page 25: ...ealed with threadlocker you may need to heat the parts to reduce the effect WARNING Do not apply this product to screws driven into carbon components Medium threadlocker Blue i e LOCTITE 243 Clean the...

Page 26: ...ered by the warranty Anti corrosive lubricants i e TEFGEL or similar Apply sacrificial anodes or anti corrosive lubricants to prevent electrolytic corrosion between different metals in contact with on...

Page 27: ...ed screwdriver head width 10 13mm Set of allen wrenches n 2 5 3 4 5 6 8 Hammer with rubber head Rags 15 2 Disassemble procedure winch 1111 HL 1st direct gear and 1st reduced gear Grease G on the exter...

Page 28: ...User and maintenance manual Winch 1111 HL Mod A Step 3 Step 4 Step 5 Step 6 Allen wrench size 5 Allen wrench size 2 5 For direct speed versions only For reduced versions go to step 6 1R...

Page 29: ...nch 1111 HL 1R Implement the following steps after the step 5 of the procedure described above step 5 is common for the 1st reduced gear winch step 6 is replaced by the steps 6 1R 6 8R Step 6 3R Step...

Page 30: ...sembly procedure can restart from step 7 Lift up the idler support from the drum support Step 6 4R Step 6 5R Step 6 6R Lift up the remaining ratchet gear with the needle roller bearings from the drum...

Page 31: ...User and maintenance manual Winch 1111 HL Mod A Step 7 Step 8 Step 9 Allen wrench size 8 Allen wrench size 5...

Page 32: ...User and maintenance manual Winch 1111 HL Mod A Use TEFGEL under the head of the screws Step 10 Step 11...

Page 33: ...User and maintenance manual Winch 1111 HL Mod A Step 12 Step 13 Step 14 Step 15...

Page 34: ...User and maintenance manual Winch 1111 HL Mod A Step 16 Step 17 Step 18 Step 19...

Page 35: ...User and maintenance manual Winch 1111 HL Mod A Step 20 Step 21...

Page 36: ...t gearings bearings shafts and pawls for any traces of wear or corrosion Replace worn or damaged components Perform maintenance on the parts using the products listed below Use TEFGEL D under the head...

Page 37: ...first component to insert is the disconnection rod WARNING In the assembling phase position springs correctly in the housing as shown below For a right winch RH mount the spring with the pin pointing...

Page 38: ...shown below Once they have been lubricated with oil check that all the pawls can be easily opened and closed with a finger 16 1 Marking NOTE For the Self tailing bolts and for drum support bolts afte...

Page 39: ...pendently The shoulder ring is installed in wrong position The first speed button does not disengage The stud screw is not enough screwed position the shoulder ring with the notch for the washer downw...

Page 40: ...nch is not on load and the winch the handle inserted in the hub the motor does not disengage The disconnect rod is not correctly screwed insert the disconnect rod in the hub until to the bottom and wi...

Page 41: ...Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Email info harken it Web http www harken com Tech Service Email techservice harken it Customer Servi...