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Tie the windward sheeting car completely to one side while motoring or when leaving the boat 

moored. Otherwise the car may work loose and be damaged when it hits track ends. You can  

also cleat the traveler lines in the override cleats as mentioned above.

Mooring and Motoring

Using the Windward Sheeting Traveler Car

The windward sheeting car is much easier to use than to describe.

1. Position car by pulling windward traveler control line.

2. It is not necessary to release line from leeward cleat to pull car to windward.

3. When you tack, car stays in place until you pull it to windward. No need to release the leeward line.

4. If car is pulled to windward and then dropped back to the centerline before a tack, there will be 

  slack in the leeward control line. When you tack, the car will drop below the centerline.

If car releases uncontrollably during slatting conditions (large waves, little wind), it may be  

necessary to mount a Harken 150 cam cleat to deck near each end of traveler. Position cleats  

so traveler control lines can be cleated to override the windward mechanism and hold car in place.

Override Cleating for Slatting Conditions

*Adapter kit also fits old-style cars with endcaps: 1508 and 1509.

1. Remove screws holding swivel ears or control blocks on top of car. Save screws.

2. Position windward adapter kit on car so angled sheaves face forward.

3. Put a few drops of blue Loctite

®

 adhesive on screws and install in corresponding  

  holes in the windward adapter kit. Tighten screws firmly.

1637 Midrange Adapter Kit for 1624/1625 Cars*

Replacement Parts:

Replacement Parts

3

1

1

2

2

3

3

6

4

5

6

Loctite is a registered trademark of Henkel AG & Company KGaA

*Replacement kit (balls): Part No. 150BALLS;  
**Cam rebuild kit (parts/balls): Part No. 150KIT

No.

Part No.

Qty

Description

1

HFS107

4

Trusshead screws 10-32X1.5"

2

201

2

Eyestraps

3

150SP* **

2

Cam cleats (special)

45

HFS118

1

Cotter pin

5

HCP507

1

Clevis pin

6

HCP218

1

Plastic slide set

Summary of Contents for 1635

Page 1: ...rms Windward sheeting Mainsheet force on slider assembly opens leeward cleat for one 1 step trimming car to windward CB Captive bearings Wire retaining clips hold bearings captive for easy loading onto track and for maintenance CB cars Cars that can convert to old style non CB track Corner keepers Used on CB cars to help retain balls when cars are off track Introduced beginning of 2015 Retaining c...

Page 2: ...control at each end of track End Controls 1 Butt car against track so angled sheaves face forward toward bow 2 Slide car onto track Mounting Windward Car Assembly 1635 and 1636 Angled sheaves forward Track 1 Use 8 mm 5 16 or 10 mm 3 8 line 2 Splice or cow hitch eye to deadend eyestrap on top E2730 end control or to bail on 1631 If not used deadend to eyestrap or becket of block 3 Reeve line downwa...

Page 3: ...ditions large waves little wind it may be necessary to mount a Harken 150 cam cleat to deck near each end of traveler Position cleats so traveler control lines can be cleated to override the windward mechanism and hold car in place Override Cleating for Slatting Conditions Adapter kit also fits old style cars with endcaps 1508 and 1509 1 Remove screws holding swivel ears or control blocks on top o...

Page 4: ...t Chart CB car Description Car length Balls car Balls Order Balls set Ball Ø 1635 Midrange CB 41 4 108 mm 48 Torlon 1526 25 5 16 8mm 1636 Midrange CB High Load 53 16 132 60 Torlon 1526 25 5 16 8mm CB Cars can Convert to Fit Old Style Non CB Track CB cars designed for CB track CB cars can convert to run on old style non CB track Track built after 2003 No need to convert car Track built before 2003 ...

Page 5: ...d but you can also use one 1 to two 2 drops of a light machine oil Too much oil attracts dirt Track Clean with detergent and water Important Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty Important Requires CB cars See complete instructions at www harken com manuals Converting CB Cars to Run on Non CB Trac...

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