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11

ENGLISH

05/15/2022

Installation Procedure

Install the LokHead winch and plate adapter fixing the plate with 

four (4) M12 bolts, washers and nuts on a flat surface, which 

whithstand a load equal of 22 kN.

It is installer's responsibility to choose correct bolts, taking into 

account loads they will have to withstand.

Harken assumes no responsibility to incorrect installation of 

winch and plate adapter or for use of incorrect mounting bolts.

Fixing with M12 bolts

 WARNING! 

   FAILURE TO USE CORRECT NUMBER AND TYPE OF 

MOUNTING FASTENERS OR FAILURE TO ENSURE 

CORRECT MOUNTING SURFACE STRENGTH CAN 

RESULT IN WINCH PULLING OFF SUDDENLY AND 

UNEXPECTEDLY DURING HIGH LOADS, POSSIBLY 

RESULTING IN SEVERE INJURY OR DEATH.

 WARNING! 

   INCORRECT INSTALLATION OF WINCH PLATE MAY 

CAUSE SEVERE INJURY OR DEATH. CONSULT 

EQUIPMENT SUPPLIER IF IN DOUBT ABOUT CORRECT 

POSITION OF WINCH PLATE.

Only for lifting loads:

  

It is possible to fix the plate using ratchet strap, connec-

tors, anchor devices. 

  

It is the installer's responsibility to carry out all structural 

tests needed to ensure that the mounting surface can  

withstand the load.

Ensure the plate is securely attached to the mounting surface, 

so that it can operate under load without significant move-

ment.

The winch plate must be installed so that the line can be led 

through the pigtail to the winch drum, with no more than 30° 

of line deflection in any plane. The installation should use  

pulley deflectors if necessary to ensure a fair lead to the 

winch. The pigtail should not take any angle load.

The winch plate must be installed in a position to allow suf-

ficient working space around unit, so not to impede operation 

of handles.

Winch plate must be installed in a position to ensure visibility 

of the lift trajectory by operator at all times.

to the load

to the load

to the  
anchorage  
point

Fixing with Ratchet Strap (Only for lifitng loads)

max. deflection

30°

max. deflection

30°

max. deflection

30°

max. deflection

30°

Summary of Contents for INLH500KIT.US

Page 1: ...y before using the winch Refer to the instructions before and after each use USA Winch LokHead 500 KIT Part Number INLH500KIT US 262 691 3320 harkenindustrial com infoUSA harkenindustrial com Harken I...

Page 2: ...of the device and aims to provide all the information needed for its safe and correct use and for proper maintenance If there are instructions you do not understand contact Harken Keep the manual in a...

Page 3: ...9 Technical Data 9 WARNING NOTE Lokhead Winch Installation 10 Mounting Surface 10 Winch Entry Angle of Lifting Rope 10 Winch Location 10 Mounting Template Plate Adapter 10 Installation Procedure 11 P...

Page 4: ...s carried out by the user without explicit written authorisation from the manufacturer will invalidate the warranty and relieve the manufacturer of any responsibility for damage caused by the defectiv...

Page 5: ...okHead Winch must be used after being mounted on a suitable anchorage point All the equipment and anchor devices used in conjunction with the Lokhead winch to lift person in rescue operation must be c...

Page 6: ...s Description 1 Control Lever 2 Knob 3 Stripper Arm 4 Drum 5 Removable Skirt 6 Plate 7 Handle Socket 8 Tripod Adapter Pos Description 9 Clamping Plate 10 U Bolt Kit 11 Self locking Nut 12 Anchor Devic...

Page 7: ...7 ENGLISH 05 15 2022 OUTLINE Standard Configuration 56 255 157 292 25 292 118 64 25...

Page 8: ...SH 05 15 2022 Tripod Use Configuration Note all dimensions are in mm WINCH LOKHEAD 500 KIT INLH500KIT US B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120 310 50 B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120...

Page 9: ...eatures without individual tolerance indications as for standard sheet UNI EN 22768 2 Tolerance class K A Modificato descrizione da 500KIT HL a 500 US e rimosso S721750020 e A97016100 Baselli 31 01 20...

Page 10: ...N WEAKEN WINCH LEADING TO FAILURE POSSIBLY RESULTING IN SEVERE INJURY OR DEATH WARNING INCORRECT INSTALLATION OF WINCH MAY CAUSE SEVERE INJURY OR DEATH CONSULT EQUIPMENT SUPPLIER IF IN DOUBT ABOUT COR...

Page 11: ...for lifting loads It is possible to fix the plate using ratchet strap connec tors anchor devices It is the installer s responsibility to carry out all structural tests needed to ensure that the mount...

Page 12: ...n max range B from 35 mm to 92 mm NOTE Set the adjusting nut according to B dimension to man tain parallelism between plates in clamping position clamping wing nut tightened WINCH LOKHEAD 500 KIT INLH...

Page 13: ...lanes must be parallel 1 Position the tripod adapter on the tripod 3 Tighten the 2 wing nuts 2 Tighten the two nuts with a wrench WARNING MAKE SURE THAT THE PLATES OF THE TRIPOD ADAPTER ARE LOCKED AND...

Page 14: ...plate on the tripod adapter 7 Engage the connector and the anchor device to the plate on the winch side and to a safe anchorage point on the opposide side 6 Insert the winch handle into the socket 5...

Page 15: ...ing the control lever 1 Untighten the knob screw 3 Tighten the control lever screw 2 Position the control level using the screw supplied with transformation kit 4 Fix surely the plate to the plate ada...

Page 16: ...ASTENED TO PLA TE FAILURE TO USE CORRECT NUMBER AND LENGTH OF MOUNTING FASTENERS AND OR FAILURE TO TIGHTEN THEM CORRECTLY CAN RESULT IN WINCH PULLING OFF SUDDENLY AND UNEXPECTEDLY DURING HIGH LOADS WH...

Page 17: ...AD DROPS OR BECOMES UNCONTROLLABLE WARNING TAKE AT LEAST TWO TURNS OF THE ROPE AROUND THE WINCH DRUM AND IF IT SLIPS UNDER LOAD INCREASE THE NUMBER OF TURNS TO A MAXIMUM OF FOUR TAKING CARE NOT TO OVE...

Page 18: ...rope clock wise and pulling tight to engage 4 Fit the rope into the rope grab Raise the cover to make this easier Position the rope inside the stopper CORRECT INCORRECT WINCH LOKHEAD 500 KIT INLH500KI...

Page 19: ...r Slower More Power 6 When the handle becomes difficult to rotate in 1st gear reverse the direction to engage 2nd A higher power ratio makes a heavier load easier to lift with the same effort NOTE The...

Page 20: ...ENS THE LIFE OF THE WINCH CAN CAUSE SERIOUS INJURY AND ALSO INVALIDATE THE WINCH WARRANTY MAINTENANCE OF WINCHES MUST BE CARRIED OUT EXCLUSIVELY BY TRAINED PERSONNEL WARNING REMOVE AUXILIARY EQUIPMENT...

Page 21: ...sheet must include these details Equipment control sheet Owner organization name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annua...

Page 22: ...22 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection WINCH LOKHEAD 500 KIT INLH500KIT US MAINTENANCE INSPECTION LOG...

Page 23: ...23 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection MAINTENANCE INSPECTION LOG...

Page 24: ...rized personnel and is accompanied by Maintenance Schedule properly compiled Harken Industrial guarantees this product for three years against any defects in materials or manufacture The guarantee doe...

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