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ENGLISH

05/15/2022

Identification Data on the Device

Each device is identified by a laser marking on plate of the winch.

Always quote these references when contacting the manufacturer 

or service centres.

  

Name of product/model

  

Standard

  

Safety information on the diameter of the rope to use:  

minimum 11 mm, maximum 12,5 mm

  

Indicator of the Minimum Breaking Strength (MBS) of the 

device (reference to the NFPA certification from UL), with 

specific load for lifting load and lifting person

  

Serial number; the first four numbers are used for the year  

of manufacture of the device (e.g. 2022 = the year 2022)

  

Certification laboratory mark

  

UL file number

  

Pictogram instructing you to read  
the manual before using the device.

WINCH LOKHEAD 500 KIT

 INLH500KIT.US

GENERAL INFORMATION

Technical Support Information

LokHead Winch is covered by a warranty, as laid down in the 

general conditions of sale. If during the warranty period the 

device proves defective or suffers breakages, as indicated in 

the warranty, the manufacturer, after checking the device, will 

repair or replace the defective components. You are reminded 

that modifications carried out by the user, without explicit written 

authorisation from the manufacturer, will invalidate the warranty 

and relieve the manufacturer of any responsibility for damage 

caused by the defective product. The same considerations apply 

when spare parts that are not original or different from those 

explicitly indicated by the manufacturer. For all these reasons we 

advise customers to contact Harken Technical Support.

 WARNING! 

   READ THE INSTRUCTIONS IN THIS MANUAL 

ATTENTIVELY AND CAREFULLY FOLLOW THE 

INDICATIONS IT CONTAINS BEFORE USING THE 

LOKHEAD WINCH.

Read the manual pictogram 

Minimum breaking strength 

Serial number

Name of product/model

 Standard

Rope diameter

Certification laboratory mark 

UL file number

 

MBS 22kN "T"

NOTE!

 The user can find additional information regarding 

auxiliary equipment in NFPA 2500 and NFPA 1983. 
Additional information regarding auxiliary equipment  
can be found in NFPA 1500 and NFPA 1858 and NFPA 
1983, incorporated in the 2022 edition of NFPA 2500.

THIS WINCH LOKHEAD 500 KIT MEETS THE AUXILIARY 
EQUIPMENT REQUIREMENTS OF NFPA 1983, INCORPORATED 
IN THE 2022 EDITION OF NFPA 2500

TO BE COMPLIANT WITH NFPA 1983, INCORPORATED IN THE 
2022 EDITION OF NFPA 2500, THE FOLLOWING ADDITIONAL 
COMPONENTS MUST BE USED IN CONJUNCTION WITH THIS 
WINCH:  Any NFPA UL Certified Carabiner and Strap.

Summary of Contents for INLH500KIT.US

Page 1: ...y before using the winch Refer to the instructions before and after each use USA Winch LokHead 500 KIT Part Number INLH500KIT US 262 691 3320 harkenindustrial com infoUSA harkenindustrial com Harken I...

Page 2: ...of the device and aims to provide all the information needed for its safe and correct use and for proper maintenance If there are instructions you do not understand contact Harken Keep the manual in a...

Page 3: ...9 Technical Data 9 WARNING NOTE Lokhead Winch Installation 10 Mounting Surface 10 Winch Entry Angle of Lifting Rope 10 Winch Location 10 Mounting Template Plate Adapter 10 Installation Procedure 11 P...

Page 4: ...s carried out by the user without explicit written authorisation from the manufacturer will invalidate the warranty and relieve the manufacturer of any responsibility for damage caused by the defectiv...

Page 5: ...okHead Winch must be used after being mounted on a suitable anchorage point All the equipment and anchor devices used in conjunction with the Lokhead winch to lift person in rescue operation must be c...

Page 6: ...s Description 1 Control Lever 2 Knob 3 Stripper Arm 4 Drum 5 Removable Skirt 6 Plate 7 Handle Socket 8 Tripod Adapter Pos Description 9 Clamping Plate 10 U Bolt Kit 11 Self locking Nut 12 Anchor Devic...

Page 7: ...7 ENGLISH 05 15 2022 OUTLINE Standard Configuration 56 255 157 292 25 292 118 64 25...

Page 8: ...SH 05 15 2022 Tripod Use Configuration Note all dimensions are in mm WINCH LOKHEAD 500 KIT INLH500KIT US B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120 310 50 B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120...

Page 9: ...eatures without individual tolerance indications as for standard sheet UNI EN 22768 2 Tolerance class K A Modificato descrizione da 500KIT HL a 500 US e rimosso S721750020 e A97016100 Baselli 31 01 20...

Page 10: ...N WEAKEN WINCH LEADING TO FAILURE POSSIBLY RESULTING IN SEVERE INJURY OR DEATH WARNING INCORRECT INSTALLATION OF WINCH MAY CAUSE SEVERE INJURY OR DEATH CONSULT EQUIPMENT SUPPLIER IF IN DOUBT ABOUT COR...

Page 11: ...for lifting loads It is possible to fix the plate using ratchet strap connec tors anchor devices It is the installer s responsibility to carry out all structural tests needed to ensure that the mount...

Page 12: ...n max range B from 35 mm to 92 mm NOTE Set the adjusting nut according to B dimension to man tain parallelism between plates in clamping position clamping wing nut tightened WINCH LOKHEAD 500 KIT INLH...

Page 13: ...lanes must be parallel 1 Position the tripod adapter on the tripod 3 Tighten the 2 wing nuts 2 Tighten the two nuts with a wrench WARNING MAKE SURE THAT THE PLATES OF THE TRIPOD ADAPTER ARE LOCKED AND...

Page 14: ...plate on the tripod adapter 7 Engage the connector and the anchor device to the plate on the winch side and to a safe anchorage point on the opposide side 6 Insert the winch handle into the socket 5...

Page 15: ...ing the control lever 1 Untighten the knob screw 3 Tighten the control lever screw 2 Position the control level using the screw supplied with transformation kit 4 Fix surely the plate to the plate ada...

Page 16: ...ASTENED TO PLA TE FAILURE TO USE CORRECT NUMBER AND LENGTH OF MOUNTING FASTENERS AND OR FAILURE TO TIGHTEN THEM CORRECTLY CAN RESULT IN WINCH PULLING OFF SUDDENLY AND UNEXPECTEDLY DURING HIGH LOADS WH...

Page 17: ...AD DROPS OR BECOMES UNCONTROLLABLE WARNING TAKE AT LEAST TWO TURNS OF THE ROPE AROUND THE WINCH DRUM AND IF IT SLIPS UNDER LOAD INCREASE THE NUMBER OF TURNS TO A MAXIMUM OF FOUR TAKING CARE NOT TO OVE...

Page 18: ...rope clock wise and pulling tight to engage 4 Fit the rope into the rope grab Raise the cover to make this easier Position the rope inside the stopper CORRECT INCORRECT WINCH LOKHEAD 500 KIT INLH500KI...

Page 19: ...r Slower More Power 6 When the handle becomes difficult to rotate in 1st gear reverse the direction to engage 2nd A higher power ratio makes a heavier load easier to lift with the same effort NOTE The...

Page 20: ...ENS THE LIFE OF THE WINCH CAN CAUSE SERIOUS INJURY AND ALSO INVALIDATE THE WINCH WARRANTY MAINTENANCE OF WINCHES MUST BE CARRIED OUT EXCLUSIVELY BY TRAINED PERSONNEL WARNING REMOVE AUXILIARY EQUIPMENT...

Page 21: ...sheet must include these details Equipment control sheet Owner organization name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annua...

Page 22: ...22 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection WINCH LOKHEAD 500 KIT INLH500KIT US MAINTENANCE INSPECTION LOG...

Page 23: ...23 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection MAINTENANCE INSPECTION LOG...

Page 24: ...rized personnel and is accompanied by Maintenance Schedule properly compiled Harken Industrial guarantees this product for three years against any defects in materials or manufacture The guarantee doe...

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