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5

ENGLISH

05/15/2022

SAFETY INFORMATION 

General Advice

Use of the LokHead Winch for lifting people, in rescue situation, 

is restricted to qualified operators who have attended specialist, 

training, courses, etc. and are qualified for using rescue lifit-

ing devices to the current regulations of the Nation in which the 

device is used for rescue.

Use of the LokHead Winch for lifting loads is permitted to a 

general user in accordance with National Regulations & Working 

Guidelines/Practices.

Harken is not responsible for damage caused by the LokHead 

Winch to people, animals or property in the case of:

  

use of the LokHead Winch by operators not qualified  

operators for liting people

  

improper use of the LokHead Winch

  

lack of proper maintenance, as indicated in the Maintenance 

chapter of this Manual

  

unauthorised modifications or changes

  

use of spare parts that are not original or specific for the 

model

  

total or partial failure to observe the instructions

  

usage contrary to specific national regulations

Intended Use

This winch is designed to be used as a manually powered, 

 rope-handling winch for lifting, lowering, and pulling loads.

Moreover the LokHead Winch is designed and compliant to  

be used in rescue operation, by a qualified operator. 

The LokHead Winch must be used after being mounted on a  

suitable anchorage point.

All the equipment and anchor devices used in conjunction with 

the Lokhead winch to lift person in rescue operation, must be 
certified for their intended use in the rescue operation.

Improper Use

The winch must not be used:

  

for purposes different from those outlined in “Intended use” 

chapter, or for purposes not mentioned in this manual or  

different from those mentioned

  

if unauthorised modifications or interventions have been  

carried out

  

in an explosive atmosphere

  

after it has fallen from a height of more than 1 meter onto a 

hard surface. In this case the device must be returned to the 

manufacturer or to a Harken authorised repair centre

  

with wire rope

  

with load in excess of the maximum working load,  (reference 

to the NFPA certification from UL) 485 lbs for lifting persons 
in rescue operation

 WARNING! 

   SUBJECTING THE WINCH TO LOADS ABOVE THE 

MINIMUM BREAKING STRENGTH (MBS) CAN CAUSE 

THE WINCH TO FAIL OR PULL OFF THE MOUNTING 

SURFACE SUDDENLY, POSSIBLY RESULTING IN SEVERE 

INJURY OR DEATH.

Personal Protective Equipment (PPE)

It is necessary use gloves when operating the device.

Residual Risks

You must pay attention to the following residual risks present 

when using LokHead Winch:

 WARNING! 

 

ROTATING PARTS TRAPPING RISK

 

   ALWAYS WEAR CLOTHING AND PROTECTIVE GLOVES 

THAT ARE FORM FITTING. AVOID LOOSE GLOVES OR 

CLOTHING AND ALWAYS FOLLOW THE INSTRUCTIONS  

IN THIS MANUAL.

Summary of Contents for INLH500KIT.US

Page 1: ...y before using the winch Refer to the instructions before and after each use USA Winch LokHead 500 KIT Part Number INLH500KIT US 262 691 3320 harkenindustrial com infoUSA harkenindustrial com Harken I...

Page 2: ...of the device and aims to provide all the information needed for its safe and correct use and for proper maintenance If there are instructions you do not understand contact Harken Keep the manual in a...

Page 3: ...9 Technical Data 9 WARNING NOTE Lokhead Winch Installation 10 Mounting Surface 10 Winch Entry Angle of Lifting Rope 10 Winch Location 10 Mounting Template Plate Adapter 10 Installation Procedure 11 P...

Page 4: ...s carried out by the user without explicit written authorisation from the manufacturer will invalidate the warranty and relieve the manufacturer of any responsibility for damage caused by the defectiv...

Page 5: ...okHead Winch must be used after being mounted on a suitable anchorage point All the equipment and anchor devices used in conjunction with the Lokhead winch to lift person in rescue operation must be c...

Page 6: ...s Description 1 Control Lever 2 Knob 3 Stripper Arm 4 Drum 5 Removable Skirt 6 Plate 7 Handle Socket 8 Tripod Adapter Pos Description 9 Clamping Plate 10 U Bolt Kit 11 Self locking Nut 12 Anchor Devic...

Page 7: ...7 ENGLISH 05 15 2022 OUTLINE Standard Configuration 56 255 157 292 25 292 118 64 25...

Page 8: ...SH 05 15 2022 Tripod Use Configuration Note all dimensions are in mm WINCH LOKHEAD 500 KIT INLH500KIT US B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120 310 50 B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120...

Page 9: ...eatures without individual tolerance indications as for standard sheet UNI EN 22768 2 Tolerance class K A Modificato descrizione da 500KIT HL a 500 US e rimosso S721750020 e A97016100 Baselli 31 01 20...

Page 10: ...N WEAKEN WINCH LEADING TO FAILURE POSSIBLY RESULTING IN SEVERE INJURY OR DEATH WARNING INCORRECT INSTALLATION OF WINCH MAY CAUSE SEVERE INJURY OR DEATH CONSULT EQUIPMENT SUPPLIER IF IN DOUBT ABOUT COR...

Page 11: ...for lifting loads It is possible to fix the plate using ratchet strap connec tors anchor devices It is the installer s responsibility to carry out all structural tests needed to ensure that the mount...

Page 12: ...n max range B from 35 mm to 92 mm NOTE Set the adjusting nut according to B dimension to man tain parallelism between plates in clamping position clamping wing nut tightened WINCH LOKHEAD 500 KIT INLH...

Page 13: ...lanes must be parallel 1 Position the tripod adapter on the tripod 3 Tighten the 2 wing nuts 2 Tighten the two nuts with a wrench WARNING MAKE SURE THAT THE PLATES OF THE TRIPOD ADAPTER ARE LOCKED AND...

Page 14: ...plate on the tripod adapter 7 Engage the connector and the anchor device to the plate on the winch side and to a safe anchorage point on the opposide side 6 Insert the winch handle into the socket 5...

Page 15: ...ing the control lever 1 Untighten the knob screw 3 Tighten the control lever screw 2 Position the control level using the screw supplied with transformation kit 4 Fix surely the plate to the plate ada...

Page 16: ...ASTENED TO PLA TE FAILURE TO USE CORRECT NUMBER AND LENGTH OF MOUNTING FASTENERS AND OR FAILURE TO TIGHTEN THEM CORRECTLY CAN RESULT IN WINCH PULLING OFF SUDDENLY AND UNEXPECTEDLY DURING HIGH LOADS WH...

Page 17: ...AD DROPS OR BECOMES UNCONTROLLABLE WARNING TAKE AT LEAST TWO TURNS OF THE ROPE AROUND THE WINCH DRUM AND IF IT SLIPS UNDER LOAD INCREASE THE NUMBER OF TURNS TO A MAXIMUM OF FOUR TAKING CARE NOT TO OVE...

Page 18: ...rope clock wise and pulling tight to engage 4 Fit the rope into the rope grab Raise the cover to make this easier Position the rope inside the stopper CORRECT INCORRECT WINCH LOKHEAD 500 KIT INLH500KI...

Page 19: ...r Slower More Power 6 When the handle becomes difficult to rotate in 1st gear reverse the direction to engage 2nd A higher power ratio makes a heavier load easier to lift with the same effort NOTE The...

Page 20: ...ENS THE LIFE OF THE WINCH CAN CAUSE SERIOUS INJURY AND ALSO INVALIDATE THE WINCH WARRANTY MAINTENANCE OF WINCHES MUST BE CARRIED OUT EXCLUSIVELY BY TRAINED PERSONNEL WARNING REMOVE AUXILIARY EQUIPMENT...

Page 21: ...sheet must include these details Equipment control sheet Owner organization name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annua...

Page 22: ...22 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection WINCH LOKHEAD 500 KIT INLH500KIT US MAINTENANCE INSPECTION LOG...

Page 23: ...23 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection MAINTENANCE INSPECTION LOG...

Page 24: ...rized personnel and is accompanied by Maintenance Schedule properly compiled Harken Industrial guarantees this product for three years against any defects in materials or manufacture The guarantee doe...

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