Harken Performa 60.2 STP EL/HY, Installation And Maintenance Manual

Page 1: ...Powered Performa Winch 60 2 STP EL HY Installation and Maintenance Manual MRPW D...

Page 2: ...the self tailing arm 9 Motor installation procedure 9 Electric equipment 10 Hydraulic connections diagram 12 Maintenance 13 Washing 13 Maintenance table 13 Winch disassembly procedure 13 Winch explode...

Page 3: ...theoretical power ratio does not take friction into account Performance data Winch 60 2 STP EL electric horizontal motor vertical motor 12 V 1500 W 24 V 2000 W 12 V 1500 W 24 V 2000 W 1st speed 2nd s...

Page 4: ...lectric winch H vertical hydraulic winch Maximum working load WARNING The maximum working load MWL for the 60 2 ST EL HY Performa Winch is 1800 Kg 3968 lb Subjecting the winch to loads above the maxim...

Page 5: ...STP E HY Installation and Maintenance Manual Mod D 236 246 121 116 236 121 116 140 394 130 236 246 121 116 236 246 121 116 140 233 130 Vertical electric motor 12 V 24 V Hydraulic motor Line entry hei...

Page 6: ...mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verif...

Page 7: ...nual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bolts 1 Pull out the disconne...

Page 8: ...ead SH bolts no supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only...

Page 9: ...nance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available below deck and c...

Page 10: ...unction Control Box containing solenoids to bulkhead or wall for all installation details and for all electric wiring schemes refer to the Dual Function Control Box manual WARNING Before installing an...

Page 11: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torqu...

Page 12: ...un The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre...

Page 13: ...the beginning and end of every season of sailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged co...

Page 14: ...applied in assembly phase Carry out procedure as shown in the paragraph on winch installation and then do the following 7 Completely unscrew the three screws n 27 9 Slide out the central shaft n 19 1...

Page 15: ...STP E HY Installation and Maintenance Manual Mod D 13 Remove the gear n 2 15 Remove roller bearings n 15 17 Remove the gear n 10 16 Remove the pawls n 11 14 Remove the idler and pinion n 14 18 Remove...

Page 16: ...with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wea...

Page 17: ...pply Harken grease where indicated above Apply Harken grease 1 on assy socket screw NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity...

Page 18: ...housing Once in position check that the pawls can be easily opened and closed with a finger NOTICE Before screw the central screw check the correct position of the o ring in the assy socket and apply...

Page 19: ...the winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 375...

Page 20: ...20 Performa Winch 60 2 STP E HY Installation and Maintenance Manual Mod D Exploded view 1 2 Performa Winch 60 2 STP EL HY 29 28 27 26 21 25 22 23 24 18 16 17 20...

Page 21: ...21 Performa Winch 60 2 STP E HY Installation and Maintenance Manual Mod D Exploded view 2 2 Performa Winch 60 2 STP EL HY 8 10 4 5 11 12 9 13 15 14 30 19 7 6 4 5 3 2 1...

Page 22: ...94143100 S415580085 S4130900A7 Assy Housing Winch 60 2 Housing W60 Bushing 12x 35x9 Support Bushing W60 Bushing 22x 25x8 5 17 6 M0606303 Screw M8x25 UNI 5931 Pos Q ty Code Description 18 3 A74145000 R...

Page 23: ...5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612097 Se...

Page 24: ...ear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHER 8...

Page 25: ...35303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S41536000...