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4

Performa

 Winch 

40.2 STP

Installation and Maintenance Manual

Installation

The winch must be installed on a flat area of the deck, reinforced if necessary to bear a load equal 
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can 
bear the load.
Harken

®

 does not supply the screws needed to install the winch since these may vary depending 

on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will 
have to bear.  
Harken

®

 assumes no responsibility for incorrect installation of its winches or for an incorrect choice 

of mounting screws.

DANGER!

Incorrect installation of the winch may cause severe injury or 

death. Consult the yard that built the boat in the case of doubt 

over the correct positioning of the winch.

WARNING!

Failure to use the correct number and type of mounting fasteners 

or failure to ensure the correct deck strength can result in the 

winch pulling off the deck suddenly and unexpectedly during 

high loads causing severe injury or death.

WARNING!

Verify the entry angle of the sheet. This must be 8° with tolerance 

of ±2°, to avoid sheet overrides and damaging the winch or 

making the winch inoperable leading to loss of control of the boat 

which can lead to severe injury or death.

WARNING!

Mount the winch on the deck so that the drive gear is positioned 

where the sheet enters the winch drum. 

Incorrect position of drive gear can weaken winch leading to failure 

which can cause an accident leading to severe injury or death.

Once you have chosen the correct mounting position for the winch on the deck proceed with
installation.

Installation

drive gear

SHEET

Summary of Contents for Performa Winch 40.2 STP

Page 1: ...Performa Winch 40 2 STP Installation and Maintenance Manual MRPW 03...

Page 2: ...aximum working load 3 Outline 3 Installation 4 Installation procedure 6 Positioning the self tailing arm 7 Maintenance 7 Washing 7 Maintenance table 7 Disassembly procedure 7 Exploded view with mainte...

Page 3: ...nches In case of doubt the Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry ou...

Page 4: ...severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or f...

Page 5: ...o the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 3 See paragraph...

Page 6: ...the deck using five M6 Socket Head SH bolts not supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install...

Page 7: ...rfaces Make sure that the holes and drainage channels in the base of the winch are not obstructed so that water does not collect Maintenance table Winches must be visually inspected at the beginning a...

Page 8: ...ch installation and then do the following 6 Completely unscrew the three screws n 24 8 Slide out the central shaft n 18 10 Remove the drum housing n 14 Important washer n 11 may remain inside the drum...

Page 9: ...nd remove the pawls n 4 To facilitate the operation press the spring against the pawl with a blade 14 Slide off gear n 13 16 Slide off gear n 9 13 Slide off gear n 2 15 Remove pin n 7 17 Remove the pa...

Page 10: ...o not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller...

Page 11: ...nch 40 2 STP Installation and Maintenance Manual Exploded view with maintenance products G G A A A Harken Grease G Harken Pawl Oil O Anti seize A G G G G G A O O G G G G 1 1Apply Harken grease on assy...

Page 12: ...assemble the pawls correctly position the spring in its housing as shown at left Hold the spring closed and slide the pawl into its housing Once in position check that the pawls can be easily opened a...

Page 13: ...winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA...

Page 14: ...14 Performa Winch 40 2 STP Installation and Maintenance Manual Exploded view 1 2 25 26 24 28 20 23 22 17 16 14 19 21 15...

Page 15: ...15 Performa Winch 40 2 STP Installation and Maintenance Manual Exploded view 2 2 18 11 6 4 5 3 2 12 13 1 7 27 10 4 5 9 8...

Page 16: ...1 A94141500 S414890080 M0649802 S4130900A7 Assy Housing Winch 40 Support W40 Bushing 9x 11x7 Heli coil M6x9 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S657280052 Performa...

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