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7

Performa

 Winch 

40.2 STP

Installation and Maintenance Manual

F. Reassemble the winch following the steps of the Procedure in the reverse order, and apply the 
products indicated in the section on maintenance.

NOTICE

Before closing the winch, make sure the holes and drainage channels in the base of the winch 
are not obstructed.

Positioning the self-tailing arm

Position the self-tailing arm so that the line leaving the winch is led into the cockpit.

Maintenance

Washing

Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into 
contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos, on the stickers on the winches or on 
any anodized, chrome plated and plastic surfaces.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so that 
water does not collect.

Maintenance table

Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of the 
winch with a part that is not original.

WARNING!
Periodic maintenance must be carried out regularly. Lack of adequate maintenance shortens 
the life of the winch, can cause serious injury and also invalidate the winch warranty. 
Installation and maintenance of winches must be carried out exclusively by specialized 
personnel.
In the case of doubt contact Harken

®

 Tech Service at techservice@harken.it

Disassembly procedure

Tools needed

One medium flat-bladed screwdriver

A number five hex key

Rags

To identify the various parts refer to the exploded view at the end of this Manual.

 Torque to be applied in assembly phase

Maintenance

Summary of Contents for Performa Winch 40.2 STP

Page 1: ...Performa Winch 40 2 STP Installation and Maintenance Manual MRPW 03...

Page 2: ...aximum working load 3 Outline 3 Installation 4 Installation procedure 6 Positioning the self tailing arm 7 Maintenance 7 Washing 7 Maintenance table 7 Disassembly procedure 7 Exploded view with mainte...

Page 3: ...nches In case of doubt the Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry ou...

Page 4: ...severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or f...

Page 5: ...o the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 3 See paragraph...

Page 6: ...the deck using five M6 Socket Head SH bolts not supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install...

Page 7: ...rfaces Make sure that the holes and drainage channels in the base of the winch are not obstructed so that water does not collect Maintenance table Winches must be visually inspected at the beginning a...

Page 8: ...ch installation and then do the following 6 Completely unscrew the three screws n 24 8 Slide out the central shaft n 18 10 Remove the drum housing n 14 Important washer n 11 may remain inside the drum...

Page 9: ...nd remove the pawls n 4 To facilitate the operation press the spring against the pawl with a blade 14 Slide off gear n 13 16 Slide off gear n 9 13 Slide off gear n 2 15 Remove pin n 7 17 Remove the pa...

Page 10: ...o not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller...

Page 11: ...nch 40 2 STP Installation and Maintenance Manual Exploded view with maintenance products G G A A A Harken Grease G Harken Pawl Oil O Anti seize A G G G G G A O O G G G G 1 1Apply Harken grease on assy...

Page 12: ...assemble the pawls correctly position the spring in its housing as shown at left Hold the spring closed and slide the pawl into its housing Once in position check that the pawls can be easily opened a...

Page 13: ...winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA...

Page 14: ...14 Performa Winch 40 2 STP Installation and Maintenance Manual Exploded view 1 2 25 26 24 28 20 23 22 17 16 14 19 21 15...

Page 15: ...15 Performa Winch 40 2 STP Installation and Maintenance Manual Exploded view 2 2 18 11 6 4 5 3 2 12 13 1 7 27 10 4 5 9 8...

Page 16: ...1 A94141500 S414890080 M0649802 S4130900A7 Assy Housing Winch 40 Support W40 Bushing 9x 11x7 Heli coil M6x9 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S657280052 Performa...

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