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11

Performa

 Winch 

80.2 STP

Installation and Maintenance Manual - Mod.A

If it is necessary to replace any jaws of the winch, proceed as follows:

Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back
any balls, push balls in the race (as shown below):

Once the winch is completely disassembled, clean the parts with a degreasing that does not leave 
residues

proper to clean metal components; rinse plastic parts in fresh water. Once you have done 

this, dry the parts with cloths that do not leave residue.
Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.
Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.
Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.
Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.
Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!

I. Unscrew the 3 screws n°17 

( 20 Nm/177 lb-in)

II. Remove the jaws

Summary of Contents for Performa Winch 80.2 STP

Page 1: ...Performa Winch 80 2 STP Installation and Maintenance Manual MRPW A...

Page 2: ...Maximum working load 3 Outline 3 Installation 4 Installation Procedure 4 Disassembly Procedure 5 Positioning the self tailing arm 10 Maintenance 10 Washing 10 Maintenance table 10 Exploded view with m...

Page 3: ...inches In case of doubt the Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry o...

Page 4: ...uilt the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can...

Page 5: ...screw the three screws n 36 and remove the stripper arm n 35 by rotating and lifting it Disassembly Procedure To install the winch remove the drum and use Socket Head SH bolts Tools needed One medium...

Page 6: ...A 5 Lift off the drum n 15 7 Lift off the assy housing n 18 9 Slide out the inner spacer n 33 and the roller bearing n 23 6 Completely unscrew the six screws n 25 20Nm 177 in lb 8 Slide out the washe...

Page 7: ...y pinion n 31 and the hub n 32 13 Remove washers n 28 and n 29 Important The plastic washer must be posi tioned in contact with the winch base 15 Slide out the washer n 5 12 Slide out the shaft n 27 1...

Page 8: ...ion and Maintenance Manual Mod A 17 Slide out the gear n 10 19 Remove the shaft n 7 21 Remove the gear n 14 18 Slide out roller bearings n 6 and washer n 8 20 Remove the pinion n 13 22 Remove the roll...

Page 9: ...only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials may not have sufficient strength or may corrode which can result in winch pulling off deck suddenly and unexpectedly durin...

Page 10: ...ised chrome plated or plastic parts Do not use solvents polishes or abrasive pastes on the logos or stickers on the winches Do not use polishes or abrasive pastes on anodised chromed plated or plastic...

Page 11: ...th cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear...

Page 12: ...n grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quan...

Page 13: ...Change the Stripper Arm Housing angle to modify the Stripper Arm final position When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the...

Page 14: ...agi 14 23570 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3535031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email in...

Page 15: ...15 Performa Winch 80 2 STP Installation and Maintenance Manual Mod A 37 38 35 15 36 16 17 22 26 21 18 25 20 19 34 Exploded view 1 2...

Page 16: ...16 Performa Winch 80 2 STP Installation and Maintenance Manual Mod A 24 28 29 1 7 10 13 4 30 31 8 5 3 9 2 6 32 23 33 6 12 4 27 5 5 6 11 6 14 Exploded view 2 2...

Page 17: ...0280 Assembly Jaws Winch 80 Upper Jaw ST Winch 80 Lower Jaw ST Winch 80 Spring Peeler Winch 80 Ball 5 16 17 3 M0624703 Screw M8x50 UNI5931 18 1 A94158700 Assembly Housing W80 Housing W80 1000 Bushing...

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