Harken Powered Performa 60.3 STP E, Installation And Maintenance Manual

Page 1: ...Powered Performa Winch 60 3 STP E HY Installation and Maintenance Manual MRPW D...

Page 2: ...self tailing arm 10 Motor installation procedure 10 Electric equipment 11 Hydraulic connections diagram 13 Maintenance 14 Washing 14 Maintenance table 14 Winch disassembly procedure 14 Winch exploded...

Page 3: ...ailable only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 9 2 1 2...

Page 4: ...uated at nominal flow rate The performance is evaluated measuring the pressure and flow on the motor ports The performance data are based on oil with a viscosity of 35mm2 s 165 SUS and temperature of...

Page 5: ...33 130 236 253 121 116 236 253 121 116 181 69 236 253 121 116 236 253 121 116 181 69 236 253 121 116 236 253 121 116 394 233 130 Outline Vertical electric motor 12 V 24 V Hydraulic motor Winch 60 3 ST...

Page 6: ...orrect deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8...

Page 7: ...view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bol...

Page 8: ...21 Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed HH M8 bolts 9 Slide out the central shaft n 19 10 Unscrew th...

Page 9: ...ches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the w...

Page 10: ...ying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available b...

Page 11: ...es refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the fo...

Page 12: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torqu...

Page 13: ...un The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre...

Page 14: ...every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carried out...

Page 15: ...177 in lb 11 Slide out the drum support n 16 12 Remove the gear n 30 pawls carrier n 32 the bearings n 33 and 35 and the pin n 34 Important washer n 7 may remain inside the drum support 9 Slide out th...

Page 16: ...P EL HY Installation and Maintenance Manual Mod D 16 Remove gear n 10 17 Remove the gear n 2 18 Remove the roller bearing n 12 14 Remove the idler and pinion n 14 15 Remove the pawl carrier n 11 18 Re...

Page 17: ...with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wea...

Page 18: ...ken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper qu...

Page 19: ...ith it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards In case of doubt concerning the assembly procedure contac...

Page 20: ...f the winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 37...

Page 21: ...21 Performa Winch 60 3 STP EL HY Installation and Maintenance Manual Mod D Exploded view 1 2 Performa Winch 60 3 STP EL HY 29 28 26 27 21 36 25 22 23 24 18 16 17 38 20...

Page 22: ...22 Performa Winch 60 3 STP EL HY Installation and Maintenance Manual Mod D Exploded view 2 2 Performa Winch 60 3 STP EL HY 9 12 11 5 4 10 8 13 15 14 19 35 34 33 32 5 4 30 31 7 37 6 4 5 3 2 1...

Page 23: ...Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support Pos Q ty Code Description 22 1 1 4 A96555900 S414850080 S018520001 Performa Assy Jaws W60 Lower J...

Page 24: ...5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612097 S...

Page 25: ...gear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHER 8...

Page 26: ...35303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S41536000...