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23

Performa

 Winch 

60.3 STP EL/HY

Installation and Maintenance Manual - Mod.D

Parts lists

Performa Winch 60.3 STP EL/HY

Pos Q.ty Code

Description

1

1

1

1

2

A96574500

S476030004

S4130900A7

S415580085

Performa Assy Base W60 EL/HY

W60 Performa Base

Centering bushing Ø12

Bushing Ø22xØ25x8.5

Bushing Ø12xØ35x9

Winch Product Sticker**

2

1

S414400004

Gear Z14 W60

3

1

S413030004

Pawls Carrier Ø8xN2

4

8

S000090004

Racing pawl Ø8*

5

8

S000380001

Pawl Spring Ø8*

6

1

S414390041

Ratchet Gear Z21xN2

7

1

S413120002

Washer Ø22.5xØ45x1

8

1

S278170002

Washer Ø12.5xØ48x1.5

9

1

S281010004

Pin for gear

10

1

S414420041

Ratchet Gear Z26xN4

11

1

S414410004

Pawls Carrier Gear Z13 N4

12

2

A72821800

Roller Bearing Ø14xØ20x18

13

1

S416030004

Gear Pin Ø12xØ18x52,5

14

1

S414480004

Idler and Pinion Z23/Z13 W60

15

2

A74162300

Roll bearing Ø24xØ18x18

16

1

2

1

A94190800

S415580085

S415810081

Assy Housing Winch 60.3

Housing W60

Bushing Ø12xØ35x9

Bushing 

17

6

M0606303

Screw M8x25 UNI 5931

18

3

A74145000

Roller Bearing Ø95xØ107x26

19

1

1

A96753600

S413880002

Assy Central Shaft Winch 60 EL/HY

Central Shaft Pred. W60

Washer Ø17.2xØ32x1.5

20

Winch Serial Number Sticker

21

1

S4155700A0

Stripper arm support

Pos Q.ty Code

Description

22

1

1

4

A96555900

S414850080

S018520001

Performa Assy Jaws W60

Lower Jaw W60

Upper Jaw W60

Peeler W60 - 70

Spring

23

1

A76537501

Performa Drum Assembly W60

24

47

M0610280

Ball 5/16"

25

4

M0601803

Screw UNI EN ISO 1207 - M6x35 - A4

26

1

S657410019

Performa Black Stripper Arm W60

27

3

M0601903

Screw M6x16 UNI1207

28

1

S4167500B1

Cover 3 Speed W60

29

1

1

1

1

A94191400

S414940085

S414930003

M0679797

Assy Socket Handle Winch 3speed EL/HY

Socket Handle 3 speed

Washer Ø25xØ15x4

Nut Screw for Disconnect Rod

O ring RC 2025 series

30

1

S280870041

Gear IV

31

1

S414580081

Shim Bushing 3 speed

32

1

S415400004

Pawls Carrier 3 speed

33

1

A73129200

Roller bearing Ø50xØ62x20

34

1

S377510001

Clutch Spring

35

1

A73422600

Bearing Ø45xØ55x12

36

1

1

2

A94158000

S415420004

M6009463

Assy Clutch 3rd speed W60

Assy Command tube W60

Dog Clutch 3 speed

Spring loaded ball plunger Ø6

37

1

S419020002

Disconnect rod W60.3

38

1

1

1

1

1

A94145300

S414530004

S414550081

S414540080

M0604003

Assy Gear 3rd speed

Idler Gear 3 speed

Bushing Ø22xØ25x15.5

Washer 3 speed

Screw M6x12 UNI 5933

*Available with service kit; see website www.harken.com

**Winch product sticker 

Summary of Contents for Powered Performa 60.3 STP E

Page 1: ...Powered Performa Winch 60 3 STP E HY Installation and Maintenance Manual MRPW D...

Page 2: ...self tailing arm 10 Motor installation procedure 10 Electric equipment 11 Hydraulic connections diagram 13 Maintenance 14 Washing 14 Maintenance table 14 Winch disassembly procedure 14 Winch exploded...

Page 3: ...ailable only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 9 2 1 2...

Page 4: ...uated at nominal flow rate The performance is evaluated measuring the pressure and flow on the motor ports The performance data are based on oil with a viscosity of 35mm2 s 165 SUS and temperature of...

Page 5: ...33 130 236 253 121 116 236 253 121 116 181 69 236 253 121 116 236 253 121 116 181 69 236 253 121 116 236 253 121 116 394 233 130 Outline Vertical electric motor 12 V 24 V Hydraulic motor Winch 60 3 ST...

Page 6: ...orrect deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8...

Page 7: ...view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bol...

Page 8: ...21 Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed HH M8 bolts 9 Slide out the central shaft n 19 10 Unscrew th...

Page 9: ...ches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the w...

Page 10: ...ying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available b...

Page 11: ...es refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the fo...

Page 12: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torqu...

Page 13: ...un The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre...

Page 14: ...every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carried out...

Page 15: ...177 in lb 11 Slide out the drum support n 16 12 Remove the gear n 30 pawls carrier n 32 the bearings n 33 and 35 and the pin n 34 Important washer n 7 may remain inside the drum support 9 Slide out th...

Page 16: ...P EL HY Installation and Maintenance Manual Mod D 16 Remove gear n 10 17 Remove the gear n 2 18 Remove the roller bearing n 12 14 Remove the idler and pinion n 14 15 Remove the pawl carrier n 11 18 Re...

Page 17: ...with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wea...

Page 18: ...ken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper qu...

Page 19: ...ith it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards In case of doubt concerning the assembly procedure contac...

Page 20: ...f the winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 37...

Page 21: ...21 Performa Winch 60 3 STP EL HY Installation and Maintenance Manual Mod D Exploded view 1 2 Performa Winch 60 3 STP EL HY 29 28 26 27 21 36 25 22 23 24 18 16 17 38 20...

Page 22: ...22 Performa Winch 60 3 STP EL HY Installation and Maintenance Manual Mod D Exploded view 2 2 Performa Winch 60 3 STP EL HY 9 12 11 5 4 10 8 13 15 14 19 35 34 33 32 5 4 30 31 7 37 6 4 5 3 2 1...

Page 23: ...Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support Pos Q ty Code Description 22 1 1 4 A96555900 S414850080 S018520001 Performa Assy Jaws W60 Lower J...

Page 24: ...5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612097 S...

Page 25: ...gear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHER 8...

Page 26: ...35303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S41536000...

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