Harken Powered Performa, Installation And Maintenance Manual

Page 1: ...Installation and Maintenance Manual MRPW E Powered Performa Winch 40 2 STP EL 40 2 STQP EL ...

Page 2: ...al electric motor 6 Installation 7 Installation procedure 8 Winch installation procedure 9 Positioning the self tailing arm 11 Motor installation procedure 11 Electric equipment 12 Maintenance 14 Washing 14 Maintenance table 14 Winch disassembly procedure 14 Winch exploded view with maintenance products 18 Winch assembly 19 Harken limited worldwide warranty 20 Ordering spare parts 20 Exploded view...

Page 3: ...f doubt the Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 13 50 1 2 13 1 2nd speed 39 90 1 6 28 1 The theoretical power ratio does not take friction into account Performanc...

Page 4: ...atio does not take friction into account Performance data Winch 40 2 STQP E electric horizontal motor 12 V 700 W 24 V 900 W 1st speed 2nd speed 1st speed 2nd speed line speed m min 23 2 7 9 28 7 9 8 max load Kg 290 850 290 850 line speed LD 44 3 15 1 54 9 18 7 max load LD Kg 160 350 160 350 Line speed is measured with no load motor nominal power W current absorption at winch MWL A 12 V 24 V 12 V 2...

Page 5: ...1874 lb Subjecting the winch to loads above the maximum working load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death Outline Outline Winch 40 2 STP Horizontal electric motor 12 V 24 V Ø156 175 Ø80 5 82 Ø156 175 Ø80 5 82 155 43 Ø156 175 Ø80 5 82 Ø156 175 Ø80 5 82 155 43 Line entry height Line entry height ...

Page 6: ... off the deck suddenly and unexpectedly during high loads causing severe injury or death Outline Outline Winch Quattro Performa Winch 40 2 STQP EL Horizontal electric motor 12 V 24 V 155 175 Ø80 5 82 Ø154 43 t h g i e h y r t n e e n i L 175 Ø80 5 82 Ø180 Ø154 t h g i e h y r t n e e n i L Ø180 Lower drum t h g i e h y r t n e e n i L 24 24 m u r d r e w o L t h g i e h y r t n e e n i L 155 175 Ø...

Page 7: ...pe of mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8 with tolerance of 2 to avoid sheet overrides and damaging the winch or making the winch inoperable leading to loss of control of the boat which can l...

Page 8: ...t the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 5 1 Pull out the disconnect rod n 28 3 Slide off the assy socket n 26 and the cover n 27 Pay attention to the o ring in the socket 5 Remove the stripper arm n 24 by rotating and lifting it 6 Lift off the drum n 21 2 Unscrew the central ...

Page 9: ... and mark the position of the holes or use the drilling cut out template at the point where you have decided to place the winch B Remove the winch and drill the five 6 2 mm diameter holes Below is a reduced scale diagram The drilling cut out template is available on the Harken website www harken com final pinion position 123 3 5 105 50 7 0 50 50 6 2 n 5 Winch outside 157 80 cut out for powered win...

Page 10: ...ess steel DIN 267 part11 Bolts made of other materials may not have sufficient strength or may corrode which can result in winch pulling off deck suddenly and unexpectedly during high loads causing severe injury or death NOTICE To mount winches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and b...

Page 11: ...aintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available below deck and choose the suitable position Tools needed A number five hex key A number six hex key only for vertical electric motor A number ten hex key only for hydraulic motor Two number thirteen wrenches Mot...

Page 12: ...ual Function Control Box containing solenoids to bulkhead or wall for all installation details and for all electric wiring schemes refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the following chart for wire size Total distance between winch and battery Win...

Page 13: ...ith motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torque wrench so as to obtain a torque equal to and no greater than 10 Nm 88 in lb NOTICE Note that correct electrical contact sequence is Nut Cable Terminal Self Locking Washer Lock Nut ...

Page 14: ...ng In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carried out regularly Lack of adequate maintenance shortens the life of the winch can cause serious injury and also invalidate the...

Page 15: ...on winch installation and then do the following 7 Completely unscrew the three screws n 25 9 Slide out the central shaft n 18 11 Remove the drum support n 14 Important washer n 11 may remain inside the drum support 8 Remove the self tailing arm support n 20 10 Unscrew the 6 hex screws n 15 8Nm 71 in lb 12 Remove the washer n 11 ...

Page 16: ...gearing n 6 and remove the pawls n 4 To facilitate the operation press the spring against the pawl with a blade 15 Slide off gear n 13 17 Slide off gear n 9 14 Slide off gear n 2 16 Remove shaft n 7 18 Remove the pawls n 4 To facilitate the operation press the spring against the pawl with a blade ...

Page 17: ...rts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace worn or damaged components Carry out maintenance on components using the products listed below For more infor...

Page 18: ... O 1 Apply Harken grease where indicated above Apply Harken grease 1 on assy socket screw NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity as shown below NOTICE Harken grease to apply on all teeth do not use excessive quantity of product to void wastes If in contact with the pawls an excess of grease can compromise the safety of th...

Page 19: ... in its housing as shown at left Hold the spring closed and slide the pawl into its housing Once in position check that the pawls can be easily opened and closed with a finger NOTICE Before screw the central screw check the correct position of the o ring in the assy socket and apply Harken grease In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it O...

Page 20: ...er of the winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA Tel 262 691 3320 Fax 262 691 3008 Email harken harken com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3...

Page 21: ...21 L Installation and Maintenance Manual Mod E Powered Performa Winch 40 2 ST EL Exploded view 1 2 Performa Winch 40 2 STP EL 26 27 25 24 20 23 22 17 21 16 14 15 19 ...

Page 22: ...22 L Installation and Maintenance Manual Mod E Powered Performa Winch 40 2 ST EL Exploded view 2 2 Performa Winch 40 2 STP EL 28 18 11 6 4 5 3 2 29 9 4 8 10 5 7 12 13 1 ...

Page 23: ...23 L Installation and Maintenance Manual Mod E Powered Performa Winch 40 2 ST EL Exploded view 1 2 Performa Winch 40 2 STQP EL 24 25 23 27 19 22 21 16 14 18 20 15 ...

Page 24: ...24 L Installation and Maintenance Manual Mod E Powered Performa Winch 40 2 ST EL Exploded view 2 2 Performa Winch 40 2 STQP EL 17 11 6 4 5 3 2 12 13 1 7 26 10 4 5 9 8 28 ...

Page 25: ...ng Ø22xØ25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S657280052 Performa Shim W40 17 2 A74136000 Bearing Ø56xØ68x24 Pos Q ty Code Description 18 1 1 A96777100 S413880002 Assy Central Shaft W40 EL HY Central Shaft Pred W40 Washer Ø17 2xØ32x1 5 19 Winch Serial Number Sticker 20 1 S4129400A0 Stripper arm support 21 1 1 49 A96572600 S6572700A3 M0619580 Performa Drum W40 Performa Drum W40...

Page 26: ...ort W40 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 2 A74136000 Bearing Ø56xØ68x24 Pos Q ty Code Description 17 1 1 A96777100 S413880002 Assembly Central Shaft W40 EL HY Central Shaft Pred W40 Washer Ø17 2xØ32x1 5 18 Winch Serial Number Sticker 19 1 S4129400A0 Stripper arm support 20 1 61 A94163201 M0610280 Performa Drum Assembly W40 Q Performa Drum W40 Q...

Page 27: ...31 3 1 8 8 1 1 A94149500 S415360003 M601560097 M6007297 M0612097 KIT EL HO Motor Flange Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal ORM 0055 10 Ø5 5 x Ø1 Lip seal Ø17xØ30x7 Sealer Ø30xØ47x7 4 1 1 1 1 1 1 A96537600 M0601402 M6020097 S418620001 S414050080 M6010303 KIT EL HO Motor Clutch Shaft Motorgear HO Shaft Gearmotor HO Hub GearMotor Dowel UNI EN ISO ...