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17

Radial Winch 

40.2 PT BBB / CCC

Installation and Maintenance Manual - Mod.A

Parts list

Radial Winch 40.2 PTCCC

CCC = All-Chrome bronze

*Available with service kit; see website www.harken.com

**Winch product sticker 

Pos.

Q.ty Code

Description

1

1

1

1

1

1

A96633200

S413350080

S4152300A7

S413960085

S413330085

Winch 40 Base Assy 

Base W40

Roller Ø6x19

Bushing Ø22xØ25x9.5

Bushing Ø9xØ11x12

Bushing  Ø12xØ14x11

2

1

S413020004

Gear Z12

3

1

S413030004

Pawls Carrier Ø8xN2

4

4

S000080003

Pawl Ø8*

5

4

S000380001

Pawl Spring Ø8*

6

1

S412830041

Gear Z23

7

1

S413000004

Pin Ø9x55

8

1

S279090002

Washer 36x9,5x1

9

1

S412970004

Gear Z20

10

1

S412850041

Pinion Z13

11

1

S413120002

Washer Ø22.5xØ45x1

12

1

S413070004

Pin Ø9xØ12x32.5

13

1

2

A94130500

S414900080

Assy Gear Z20 

Gear Z20

Bushing Ø12xØ14x8

14

1

2

1

A94141500

S414890080

S4130900A7

Assy Housing Winch 40 

Housing W40

Bushing Ø9xØ11x7

Bushing Ø22xØ25x8.5

15

6

M0635103

Socket head screw M6x16 UNI 5931

16

1

S413150082

Washer Ø62xØ80x1.5

Pos.

Q.ty Code

Description

17

2

A74136000

Bearing Ø56xØ68x24

18

1

1

A94151900

S413880002

Assy Central Shaft W35

Central shaft W35/40 PT

Washer Ø17.2xØ32x1.5

19

Winch Serial Number Sticker

20

1

S4151400A0

Socket Housing PT

21

1

S681050043

Drum W40 CCC

22

1

S281680097

Red line

23

1

S688000043

Plain top W35/W40 CCC

24

1

S678720082

Washer Ø56.5xØ75x1.5

25

4

M0603703

Screw M6x12 UNI 5931

26

3

M0600903

Screw  M6x20 UNI5931

27

1

S688080043

Cover W40 PT CCC

28

1

S415220080

PT spacer

29

1

1

1

A94136400

S415130085

M0614303

Assy Socket W20-80

Socket Handle W20/80

Washer Ø7.7xØ25x5.8

Screw M8x20 UNI 6109

30

Winch Product Sticker**

Summary of Contents for Radial Winch 40.2 PT BBB

Page 1: ...Installation and Maintenance Manual MRW A Radial Winch 40 2 PT BBB CCC...

Page 2: ...orking load 3 Outline 3 Installation 4 Procedure 5 Installation procedure 6 Maintenance 7 Washing 7 Maintenance table 7 Disassembly procedure 7 Exploded view with maintenance products 11 Assembly 12 H...

Page 3: ...arken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described i...

Page 4: ...cause severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fastener...

Page 5: ...Head SH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on t...

Page 6: ...bolts not supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts...

Page 7: ...ust be visually inspected at the beginning and end of every season of sailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspecti...

Page 8: ...graph on winch installation and then do the following 6 Slide out the central shaft n 18 7 Unscrew the 6 hex screws n 15 8Nm 71 in lb 8 Remove the housing n 14 Important washer n 11 may remain inside...

Page 9: ...ide off gear n 9 14 Remove the pinion n 10 and the pawls n 3 To facilitate the operation press the spring against the pawl with a blade 15 Remove washer n 8 10 Remove the gear n 6 and remove the pawls...

Page 10: ...r any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages...

Page 11: ...ken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper qu...

Page 12: ...t the pawls can be easily opened and closed with a finger In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it Harken limited worldwide warranty Refer t...

Page 13: ...en harken com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Ser...

Page 14: ...14 Radial Winch 40 2 PT BBB CCC Installation and Maintenance Manual Mod A Exploded view 1 2 Radial Winch 40 2 PTBBB PTCCC 21 29 28 27 17 26 20 16 25 23 15 14 19 30 24 22...

Page 15: ...15 Radial Winch 40 2 PT BBB CCC Installation and Maintenance Manual Mod A 1 8 3 13 5 12 9 4 6 10 11 18 7 4 5 2 Exploded view 2 2 Radial Winch 40 2 PTBBB PTCCC...

Page 16: ...2x32 5 13 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 14 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Support W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M0635103 S...

Page 17: ...x 12x32 5 13 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 14 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M063510...

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