Harken Radial Winch 80.3 ST, Installation And Maintenance Manual

Page 1: ...Radial Winch 80 3 ST Installation and Maintenance Manual MRW 02...

Page 2: ...ine 3 Installation 4 Installation procedure 5 Positioning the self tailing arm 8 Maintenance 9 Washing 9 Maintenance table 9 Disassembly procedure 9 Exploded view with maintenance products 13 Assembly...

Page 3: ...s Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st...

Page 4: ...evere injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or fa...

Page 5: ...Hexagon Head HH cap screws Tools needed One medium flat bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual Torque to apply...

Page 6: ...aintenance Manual 6 Unscrew the three screws n 44 9 Slide out the assy flange n 19 8 Unscrew the siw screws n 23 7 Slide out the drum n 44 5 Remove the self tailing arm n 47 by rotating and lifting it...

Page 7: ...7 Radial Winch 80 3 ST Installation and Maintenance Manual 12 Unscrew the six screws n 22 13 Slide out the drum support n 15 11 Slide out the roller bearings n 18...

Page 8: ...with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the winch following the steps in Installation procedure page 5 in the revers...

Page 9: ...letely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original...

Page 10: ...ntenance Manual 16 Remove the washer n 10 17 Slide out roller bearings n 2 and gear n 13 18 Remove the roller bearing n 2 and the washer n 14 19 Remove the roller bearing n 2 and the washer n 10 20 Re...

Page 11: ...ide out the gear assy n 9 23 Remove the gear n 4 24 Remove the washer n 3 25 Remove the roller bearing n 2 26 Remove the central shaft n 25 and the washer n 27 27 Remove the washer n 26 Important The...

Page 12: ...ater Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring ge...

Page 13: ...and Maintenance Manual Exploded view with maintenance products Harken Grease G Harken Pawl Oil O Anti seize A A A A A G G G G O O O O G G G G G G G O G 1 G 2 1 Apply Harken grease on assy socket scre...

Page 14: ...When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards OIL...

Page 15: ...hich the parts are required The serial number of the winch is printed on a plate on the drum support of the winch Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA T...

Page 16: ...16 Radial Winch 80 3 ST Installation and Maintenance Manual Exploded view Exploded view 42 47 45 17 41 32 19 44 31 43 16 15 23 22 3 8 7 4 18 2 5 9 10 2 6 46 48 48 Radial Winch 80 3 STA STC...

Page 17: ...17 Radial Winch 80 3 ST Installation and Maintenance Manual 24 1 26 27 25 10 3 8 11 7 4 14 2 28 5 29 9 33 30 38 20 39 37 40 21 10 2 6 7 12 7 6 8 13 2 10 6 36 35 34 48 48 2 Radial Winch 80 3 STA STC...

Page 18: ...04 Shaft Z13 W80 26 1 S434160081 Washer 59x 26x1 5 27 1 S402050004 Washer 25 2x 61x2 4 Pos Q ty Code Description 28 1 S405860080 Spacer 29 1 1 A94055700 S455420081 Assy Pinion Z14 Pinion Z14 Bushing 2...

Page 19: ...35103 Socket head screw M6x16 UNI 5931 24 1 S386550097 Red line 25 1 S416400004 Shaft Z13 W80 26 1 S434160081 Washer 59x 26x1 5 27 1 S402050004 Washer 25 2x 61x2 4 Pos Q ty Code Description 28 1 S4058...