Harken Radiial 40.2 ST, Installation And Maintenance Manual

Page 1: ...Radial Winch 40 2 ST Installation and Maintenance Manual MRW D...

Page 2: ...ng arm 9 Maintenance 9 Washing 9 Maintenance table 9 Disassembly procedure 9 Exploded view with maintenance products 13 Assembly 14 Harken limited worldwide warranty 15 Ordering spare parts 15 Explode...

Page 3: ...ce harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio...

Page 4: ...t in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can result in t...

Page 5: ...ove the drum and use Socket Head SH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assemb...

Page 6: ...parts refer to the exploded view at the end of this Manual Torque to apply when assembling See paragraph on installation the limits described on page 4 and using socket head SH bolts 2 Take off the s...

Page 7: ...o the base of the winch Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed bolts HH 4 Reposition the skirt n 2 in i...

Page 8: ...ury or death NOTICE To mount winches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drai...

Page 9: ...the base of the winch are not obstructed so that water does not collect Maintenance table Winches must be visually inspected at the beginning and end of every season of sailing or racing In addition...

Page 10: ...n and then do the following 6 Completely unscrew the three screws n 27 8 Slide out the central shaft n 19 10 Remove the drum support n 15 Important washer n 12 may remain inside the drum support 7 Rem...

Page 11: ...7 and remove the pawls n 5 To facilitate the operation press the spring against the pawl with a blade 14 Slide off gear n 14 16 Remove the pawls n 5 To facilitate the operation press the spring agains...

Page 12: ...any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages...

Page 13: ...grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quanti...

Page 14: ...en positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards OIL To...

Page 15: ...i 14 23570 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3535031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email info...

Page 16: ...16 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D Exploded view Exploded view 9 10 5 6 11 8 20 16 15 17 18 23 22 24 25 21 26 27 28 29 Radial Winch 40 2 STA STC STCW...

Page 17: ...17 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D 2 1 14 13 9 10 5 6 11 8 3 4 6 5 7 12 20 19 Radial Winch 40 2 STA STC STCW...

Page 18: ...004 Pin 9x 12x32 5 14 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 15 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 16...

Page 19: ...Pin 9x 12x32 5 14 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 15 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 16 6 M...

Page 20: ...4 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 15 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 16 6 M0635103 Socket he...

Page 21: ...21 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D 8 9 4 5 10 7 19 15 14 16 17 29 21 23 24 20 25 26 27 28 Radial Winch 40 2 STBBB STCCC...

Page 22: ...22 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D 1 13 12 8 9 4 5 10 7 2 3 5 4 6 11 19 18 Radial Winch 40 2 STBBB STCCC...

Page 23: ...ar Z20 Bushing 12x 14x8 14 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S413150082 Was...

Page 24: ...0080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S413150082 Washer 62x 80x1 5 Pos Q ty Code Description 17 2 A74...