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24

Radial Winch 

40.2 ST

Installation and Maintenance Manual - Mod.D

*Available with service kit; see website www.harken.com

**Winch product sticker 

Pos.

Q.ty Code

Description

1

1

1

1

1

1

A96633200

S413350080

S4152300A7

S413960085

S413330085

Winch 40 Base Assy

Base W40

Roller Ø6x19

Bushing Ø22xØ25x9.5

Bushing Ø9xØ11x12

Bushing  Ø12xØ14x11

2

1

S413020004

Gear Z12

3

1

S413030004

Pawls Carrier Ø8xN2

4

4

S000080003

Pawl Ø8*

5

4

S000380001

Pawl Spring Ø8*

6

1

S412830041

Gear Z23

7

1

S413000004

Pin Ø9x55

8

1

S279090002

Washer Ø36xØ9,5x1

9

1

S412970004

Gear Z20

10

1

S412850041

Pinion Z13

11

1

S413120002

Washer Ø22.5xØ45x1

12

1

S413070004

Pin Ø9xØ12x32.5

13

1

2

A94130500

S414900080

Assy Gear Z20 

Gear Z20

Bushing Ø12xØ14x8

14

1

2

1

A94141500

S414890080

S4130900A7

Assy Housing Winch 40 

Housing W40

Bushing Ø9xØ11x7

Bushing Ø22xØ25x8.5

15

6

M0635103

Socket head screw M6x16 UNI 5931

16

1

S413150082

Washer Ø62xØ80x1.5

Pos.

Q.ty Code

Description

17

2

A74136000

Bearing Ø56xØ68x24

18

1

1

A94139000

S413880002

Assy Central Shaft W35/40 

Central shaft W35/40 ST

Washer Ø17.2xØ32x1.5

19

Winch Serial Number Sticker

20

1

S4129400A0

Stripper arm Housing

21

1

S681050043

Drum CCC W40

22

1

S281680097

Red line

23

1

1

4

A96811900

S413610080 W   

S385970001

Assy Jaws Winch 35/40 CCC 

Lower Jaw W35/40 CCC

Upper Jaw W35/40 RAL9003

Peeler W20 - 40 RAL9003

Spring

24

4

M0601803

Screw UNI EN ISO 1207- M6x35 - A4

25

1

S414200019

Stripper Arm W35/40

26

3

M6007103

Screw M6x50 UNI6107

27

1

1

1

A94136400

S415130085

M0614303

Assy Socket W20-80 

Socket Handle W20/80

Washer Ø7.7xØ25x5.8

Screw M8x20 UNI 6109

28

1

A76811200

Cover 2 speed W40 

29

Winch Product Sticker**

Radial Winch 40.2 STCCC

CCC = All-Chrome bronze

Summary of Contents for Radiial 40.2 ST

Page 1: ...Radial Winch 40 2 ST Installation and Maintenance Manual MRW D...

Page 2: ...ng arm 9 Maintenance 9 Washing 9 Maintenance table 9 Disassembly procedure 9 Exploded view with maintenance products 13 Assembly 14 Harken limited worldwide warranty 15 Ordering spare parts 15 Explode...

Page 3: ...ce harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio...

Page 4: ...t in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can result in t...

Page 5: ...ove the drum and use Socket Head SH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assemb...

Page 6: ...parts refer to the exploded view at the end of this Manual Torque to apply when assembling See paragraph on installation the limits described on page 4 and using socket head SH bolts 2 Take off the s...

Page 7: ...o the base of the winch Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed bolts HH 4 Reposition the skirt n 2 in i...

Page 8: ...ury or death NOTICE To mount winches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drai...

Page 9: ...the base of the winch are not obstructed so that water does not collect Maintenance table Winches must be visually inspected at the beginning and end of every season of sailing or racing In addition...

Page 10: ...n and then do the following 6 Completely unscrew the three screws n 27 8 Slide out the central shaft n 19 10 Remove the drum support n 15 Important washer n 12 may remain inside the drum support 7 Rem...

Page 11: ...7 and remove the pawls n 5 To facilitate the operation press the spring against the pawl with a blade 14 Slide off gear n 14 16 Remove the pawls n 5 To facilitate the operation press the spring agains...

Page 12: ...any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages...

Page 13: ...grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quanti...

Page 14: ...en positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards OIL To...

Page 15: ...i 14 23570 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3535031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email info...

Page 16: ...16 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D Exploded view Exploded view 9 10 5 6 11 8 20 16 15 17 18 23 22 24 25 21 26 27 28 29 Radial Winch 40 2 STA STC STCW...

Page 17: ...17 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D 2 1 14 13 9 10 5 6 11 8 3 4 6 5 7 12 20 19 Radial Winch 40 2 STA STC STCW...

Page 18: ...004 Pin 9x 12x32 5 14 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 15 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 16...

Page 19: ...Pin 9x 12x32 5 14 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 15 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 16 6 M...

Page 20: ...4 1 2 A94130500 S414900080 Assy Gear Z20 Gear Z20 Bushing 12x 14x8 15 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 16 6 M0635103 Socket he...

Page 21: ...21 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D 8 9 4 5 10 7 19 15 14 16 17 29 21 23 24 20 25 26 27 28 Radial Winch 40 2 STBBB STCCC...

Page 22: ...22 Radial Winch 40 2 ST Installation and Maintenance Manual Mod D 1 13 12 8 9 4 5 10 7 2 3 5 4 6 11 19 18 Radial Winch 40 2 STBBB STCCC...

Page 23: ...ar Z20 Bushing 12x 14x8 14 1 2 1 A94141500 S414890080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S413150082 Was...

Page 24: ...0080 S4130900A7 Assy Housing Winch 40 Housing W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S413150082 Washer 62x 80x1 5 Pos Q ty Code Description 17 2 A74...

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