Harman Stove Company Advance, Installation & Operating Manual

Page 1: ...FETY FOL LOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Contact your local authority such as municipal building department fire department fire prevention bureau etc to determine the need for a permit Cette guide d utilisation est disponible en francais Chez votre concessionnaire de Harman Stove Company ...

Page 2: ...ions du fabricant et aux réglementations spécifiques locales concernant les précautions requises lors de la traversée d un mur ou d un plafond Contrôler et nettoyer fréquemment tout le système d évacuation des fumées conformément aux recommandations du constructeur Utiliser des conduits Spécial granulés de diamètre 80 mm ou 100 mm Ne pas raccorder ce poêle à un conduit de cheminée déjà utilisé pour...

Page 3: ... burn rates are necessary The unit s maximum burn rate should not create less than 1 of ash on the burn pot front edge See Fig 2 Page 4 Overfeeding is not a safety concern but fuel may be wasted if unburned pellets fall into the ash pan In Room Temp Mode a constant fuel consumption rate is sacrificed for exact room temperature Therefore as it gets colder more pellets will be burned automati cally ...

Page 4: ...you know a feed rate setting that works well use that setting Remember if your feed rate is too high you may waste fuel 5 This is usually a weekly maintence procedure Cleaning the burn pot with the scraper with a small amount of new fuel in the bottom is not a problem First scrape the ashes on the front of the burn pot into the ash pan Then scrape the holed surface downward into the burn pot When ...

Page 5: ...t the fire will not go out as the room temperature goes above the control board setting The unit can only go to low burn and will remain there until it runs out of fuel or until more heat is needed and the feed rate increases Feed rate adjustments and dial settings are the same as AUTO settings Igniter Switch to MANUAL Stove Temperature Mode The advantage of this mode is to allow the operator to h...

Page 6: ...Stove Mode and put the fan on H Set the Temperature Dial to 7 Allow the unit to burn for about 30 minutes and check ash on front of burn pot Fig 5 If the ash line is larger than 1 turn the feed adjuster from 4 to 5 Allow another 30 minutes of burn time and check again If at 6 setting a 1 or less ash bed is not obtainable it is not a problem The 1 ash bed is only a maximum burn rate and at most nor...

Page 7: ...s See Troubleshooting section for more details A six blink status may be set if the stove is allowed to run out of pellets To reset turn mode selector to OFF then back on to the desired mode If the unit was not out of pellets see Troubleshooting section for more details Manual reset disconnect power cord for a few seconds and reconnect If error still occurs call your Dealer Notice When power is gi...

Page 8: ...e stove AFTER THE INSTALLATION IS COMPLETED Before the first fire is lit check and record the high and low draft reading numbers on page 10 Make adjustments to the low draft at this time if necessary See page 10 Installation 6 6 6 From Glass Fig 8 When installing this stove in a mobile home several requirements must be followed 1 The unit must be bolted to the floor This can be done with 1 4 lag s...

Page 9: ...nut driver or socket loosen the 2 screws about 4 or 5 turns Figure 12 Slide the rear shields straight outward until the ends come out of the rear retaining clips as seen in Fig 13 There are two bolts holding the stove to the pallet see Fig 23 Remove the bolts to move the stove Placing Rear Shields Back on Unit 1 When replacing the shields always insert the top and bottom ends of the sheet metal in...

Page 10: ...witch will not allow the feeder motor or the igniter to operate A simple draft test should be performed after completing the flue pipe installation To record the results for future reference 1 Plug unit into a 120VAC 60 HZ outlet 2 Close the hopper lid front view door and the ash pan Neither pellets or a fire are required for this test 3 With the mode selector in the OFF position turn the feed adj...

Page 11: ...an 25 feet from the unit or in another room are not recommended It is recommended that the room sensor be installed even if only installed on the rear of the unit as a return air sensor The room sensor is essential for theAdvance s excellent efficiency Air Grill Installation Do not allow pellets or sawdust to build up on the hopper lid gasket Inspect the hopper lid gasket for damage A good hopper ...

Page 12: ...is a break away hole on the rear panel which must be removed before connecting the flex pipe The pipe should be run outside and terminate to the side or below the vent pipe outlet so the flue outlet is more than 12 from the inlet cover The maximum length run of this pipe is 15 feet If a longer run is needed the size must be increased to 3 Inlet cover part number 1 10 08542 should be used to keep b...

Page 13: ...ides excellent venting for normal operation and allows the stove to be installed closest to the wall One inch from the wall is safe however two or three inches allows better access to remove the rear panel The vertical portion of the vent should be three to five feet high This vertical section will provide natural draft in the event of a power failure Fig 20 Fig 21 Venting Keep combustibles such a...

Page 14: ...as in method 6 4 Installing into an existing fireplace chimney This method can be used for normal operation This method also provides natural draft in the event of a power failure The damper area must be sealed with a steel plate or fiberglass A cap should be installed on the chimney to keep out rain If the chimney condition is questionable you may want to install a liner all the way to the top as...

Page 15: ...t vent pipe fittings Seal pipe joints with silicone in addition to the sealing system used by the manufacturer Pipe size should be increased to 4 using this method 6 Installing into an existing chimney This method provides excellent venting for nor mal operation This method also provides natural draft in the event of a power failure In Canada and some places in the US it is re quired that the vent...

Page 16: ...nufacturer s recommendations when using wall and ceiling pass through Flashing Storm collar 12 min 3 min 3 min Fig 26 Fig 27 3 min Minimum flue vent configuration It is recommended that outside air be installed with this venting configuration 18 Fig 28 12 min wall to outlet CAUTION Keep any materials that may be affected by the elevated exhaust temperatures at least 3 feet away from the flue termi...

Page 17: ...ed within 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air supply inlet to the building or the combustion air inlet to any other appliance must be a minimum of 48 1 K The clearance to a mechanical air supply inlet m...

Page 18: ... with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 MOBILE HOME REGULATIONS DO NOT ALLOW INSTALLATION IN A ROOM DESIGNATED FOR SLEEPING WARNING Keep combustibles away from flue outlet CAUTION CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Keep combustible materials such as grass leaves etc at least 3 feet away from the point dire...

Page 19: ...ng the ash pan to empty ashes you will note a build up of ash fines behind the ash pan This space behind the ash pan was designed to allow the fines to fall out of the vertical heat exchangers and collect where they are easily cleaned out rather than going into the flue pipe where it would be difficult to clean These fines should not be allowed to build up They may not allow the ash pan to be seat...

Page 20: ...nd of the door while in the open position If the door is going to be opened for an extended period of time it is suggested that it be removed see Fig 36 and set safely aside 3 Inspect the door gasket and glass gaskets for worn or missing pieces Replace if necessary Fig 37 Closing When closing the door always hold the door latch all the way up until it has caught the receiving bolt Then push the la...

Page 21: ... These connections between the hot leads the wires inside the burn pot and the cold leads the wires from the control board are always pulled to the rear of the feeder body Not coiled inside the burn pot It is very important that these connections are to the inside rear of the feeder body Also the extra wire of the igniter wire service loop must be pulled out through the rear of the feeder and tied...

Page 22: ...of the burn pot Figure 44 Slide the brick panel into the left corner of the firebox with the panel resting on the top edges of the burn pot Rotate the right side of the brick panel through the door opening Reverse this operation to reinstall the brick panel after cleaning Fig 41 Fig 42 Fig 43 Fig 44 Fig 45 Firebox Brick Panel Flame Guide Brick panel holder Burn pot Maintenance Flame Guide and Bric...

Page 23: ...bustion Intake Cover Cleaning and Maintenance for the Combustion Intake Cover You will need to remove the combustion intake cover to clean the fan blades and rear flue tube Figure 46 Rotate the retainer cover handle counter clockwise upward as far as it will go approximately 90o Figure 47 Hold the intake cover handle and pull until the side of the cover at the retainer handle end comes away from t...

Page 24: ...ning Lift baffle up and out The right and left baffle are interchangeable 6 Now remove the heat exchanger baffle plates See Fig 51 52 To remove the left plate slide the center lock to the right To remove the right plate slide the center lock to the left The right and left plates are interchangeable This will allow access to all of the rear vertical heat exchanger surfaces 7 With all four baffle pl...

Page 25: ... If the pressure becomes too low for proper combustion the switch opens cuttin power to the feeder motor and the igniter element This switch is connected into the AC high voltage wires therefore the control may show the feeder motor and igniter lights on but they are not operating The Control Board ESP combination is responsible for all high limit safety control There are 2 high limits one normal ...

Page 26: ... too low 3 Something is restricting fuel flow 4 Feed motor or draft motor has failed 5 Power failure or blown fuse SMOKE IS VISIBLE COMING OUT OF VENT 1 Air fuel ratio is too rich A Feed rate too high B Draft too low caused by a gasket leak LOW HEAT OUTPUT 1 Feed rate too low 2 Draft too low because of gasket leak 3 Poor quality or damp pellets 4 Combination of 1 and 2 Cleaning Burn Pot Whenever y...

Page 27: ...inches Fuse Rating 6 amp BTU Range 0 to 48 000 Feed Rate 1 0 lbs hr on minimum 6 lbs hr on maximum Flue Size 3 inch Pellet Vent Pipe Maximum Wattage 480 Watts Start cycle and test Start Cycle Wattage 340 Watts Normal Run Wattage 275 Watts 5 250 26 625 32 5 11 250 7 750 C L 20 5 7 750 Specifications ...

Page 28: ...28 Advance Wiring Diagram ...

Page 29: ...29 Advance Feeder Assembly ...

Page 30: ...lass 3 40 08728 Side Glass 2 3 40 08729 Hopper Lid Knob 3 43 02000 Trim Kit Gold 1 00 08735 4 Trim Kit Bright Nickel 1 00 08735 8 Glass Divider Trim Black only 2 3 43 08754 Burn Pot Gasket 3 44 00409 3 8 Rope for Ash Pan Assembly 5 3 44 00888 Tailpipe Gasket 3 44 06179 Black Glass Gasket 6 3 44 2312 Hopper Throat Gasket 3 44 677185 Tadpole Rope for View Door 1 2 00 71611 Wiring Diagram 3 89 06663 ...

Page 31: ... but not limited to fire lightning acts of God power failures and or surges rust corrosion and venting problems are not covered Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or bat tery back up and related duct work are not covered Also excluded from thi...