Harman Stove Company Conquest, Installation & Operating Manual

Page 1: ...y a quali fied installer service agency or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appli ance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instr...

Page 2: ...OUR AREA Contact your local authority such as municipal building department fire department fire prevention bureau etc to determine the need for a permit Cette guide d utilisation est disponible en francais Chez votre concessionnaire de Har man Stove Company Advetissement Quinconque ne respect pas à la lettre les instructions dans le présent manuel risque de déclencher un in cendie ou une explosio...

Page 3: ...es 9 Venting 10 Installation 22 Changing To Natural Gas 22 Option Installation Thermostat 26 Remote Control 26 Glass Grill 26 Blower 27 Maintainence 28 Wiring Diagram 30 Parts 31 Trouble Shooting 33 Warranty 37 Manufactured by The Harman Stove Company 352 Mountain House Rd Halifax PA 17032 USA ...

Page 4: ...ng a suitable location for your Conquest Gas Stove Ob serving required clearances to combustible materials the proximity to a safe chimney or venting system location and the accessibility of the gas and electrical supply must all be considered In addition selecting a location that takes advantage of the building s natural air flow is also desirable to maximize the heating effectiveness of the stov...

Page 5: ...not force 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 7 Set High Low Regulator to HIGH by turning fully counterclockwise 8 Press in the gas control knob slightly and turn it counterclockwise to PILOT 9 Find the pilot by looking in front of the rear log 4 inches right of cente...

Page 6: ...the logs as shown at lower left 10 Push the control knob fully down and hold Immediately push the red piezo ignitor button to light the pilot It is normal to have to push the red button several times before the pilot ignites Continue to hold the control knob in for about one 1 minute after the pilot is lit Release the knob and it will pop back up Pilot should remain lit If it goes out repeat steps...

Page 7: ... be turned from PILOT to OFF unless it is pushed in slightly Do not force it FLAME HEIGHT ADJUSTMENT The flame height adjuster can be accessed by opening the right side panel Turn the adjuster clock wise to increase flame height and counterclockwise to decrease See above left Adjusting the flames too high will cause them to have black tips and cause sooting Sooting can cause the glass to get dirty...

Page 8: ... Input Rating Btu hr 0 4500 ft 0 1375 m 14900 14100 Orifices DMS 0 4500 ft 0 1375 m 37 53 Manifold Pressure in w c kPa 3 8 95 11 0 2 75 Min Manifold Pressure in w c kPa 1 1 27 2 8 7 Min Inlet Pressure in w c kPa 5 0 1 25 11 5 2 87 Max Output Btu hr 0 4500 ft 0 1375 m Blower Off 21375 21854 24 974 29 396 14 102 32 094 ...

Page 9: ...IBLE CONSTRUCTION Unit to corner walls 2 in Unit to side wall 8 in Unit to back wall 3 in Unit to alcove ceiling 16 in Maximum alcove depth 16 in Electrical Rating 120 Volts 60 Hz 0 7 AMP 8 3 2 2 Alcove Clearances Side And Back Wall Clearances Corner Clearances 8 8 16 16 ...

Page 10: ... licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts Natural Gas Maximum inlet pressure 7 0 w c 1 74 kPa Minimum inlet pressure 5 0 w c 1 25 kPa Gas manifold pressure 3 8 w c 0 87 kPa LP Gas Propane Maximum inlet pressure 13 w c 3 24 kPa Minimum inlet pressure 11 5 w c 2 74 kPa Gas manifold pressure 11 w c 2 49 kPa Do not use this heater if any part has been unde...

Page 11: ...ion 36 982 1282 Snorkel Termination 14 984 1284 Horizontal Square Termination 980 1280 Vertical Termination 991 1291 Vertical Termination High Wind 950 1250 Vinyl Siding Standoff 1222D Only available from Harman 8 x 5 to 6 5 8 x 4 Adaptor Part Numbers for SimpsonDura Vent Pipe and Fittings Use Only Approved Venting This appliance has been tested and is listed for installation with Simpson Duravent...

Page 12: ... 9 9 Pipe Length Galvanized 4DT 9B 9 Pipe Length Black 4DT 12 12 Pipe Length Galvanized 4DT 12B 12 Pipe Length Black 4DT 18 18 Pipe Length Galvanized 4DT 18B 18 Pipe Length Black 4DT 24 24 Pipe Length Galvanized 4DT 24B 24 Pipe Length Black 4DT 36 36 Pipe Length Galvanized 4DT 36B 36 Pipe Length Black 4DT 48 48 Pipe Length Galvanized 4DT 48B 48 Pipe Length Black 4DT AJ Adjustable Length 11 14 Galv...

Page 13: ...Rigid 90o elbow Black SV4EBR90 990B SV5EBR90 1290B Adjustable Decorative Square Cathedral Support SV4CSB 941 SV5CSB 1241 Collar for the Decorative Square Cathedral Support SV4AC n a SV5AC n a Decorative Black Plate square SV4PF 940 SV5PF 1240 Universal Support SV4SU 989 SV5SU 1289 Floor Support SV4SD n a SV5SD n a Roof Brace SV4BS n a SV5BS n a Roof Support SV4ST n a SV5ST n a Wall Band SV4BM 988 ...

Page 14: ... male MEXT6 Flex Sections 12 flex section female female connectors MFL1 18 flex section female female MFL18 24 flex section female female MFL2 36 flex section female female MFL3 48 flex section female female MFL4 Elbows 45 solid elbow section female male connectors EEL45 90 elbow female female MEL90F F 90 elbow male male MEL90M M 90 elbow female male MEL90F M Clearance Reducing Sleeve CRS30 Vertic...

Page 15: ... to 7 12 pitch roof Bulk pack of 6 MRF706 Flashing and storm collar for 7 12 to 12 12 pitch roof MRF 12 Flashing and storm collar for 7 12 to 12 12 pitch roof Bulk pack of 6 MRF1206 Horizontal Vent Restrictors For 8 14 horizontal vent run MHVR8 For 15 24 horizontal vent run MHVR15 For 25 35 horitontal vent run MHVR25 Vent restrictors may not be required Contact the factory for more information Ver...

Page 16: ...T3 48 rigid section female mal PEXT4 72 rigid section female male PEXT6 Flex Sections 12 flex section female female connectors PFL1 18 flex section female female PFL18 24 flex section female female PFL2 36 flex section female female PFL3 48 flex section female female PFL4 Elbows 45 elbow female male connectors PEL45FM 90 elbow female female connectors PEL90F F 90 elbow male male PEL90M M 90 elbow ...

Page 17: ...Firestop PS8 8 Support plate support ring PSPXT 8 8 Support plate support ring Bulk pack of 6 PSP806 Flashing and storm collar for 1 12 to 7 12 pitch roof PRF7 Flashing and storm collar for 1 12 to 7 12 pitch roof Bulk pack of 6 PRF706 Flashing and storm collar for 7 12 to 12 12 pitch roof PRF12 Flashing and storm collar for 7 12 to 12 12 pitch roof Bulk pack of 6 PRF1206 Horizontal Vent Restricto...

Page 18: ... mural ajustable Adjustable Wall Thimble TM 4WT TM 5WT Anneau de finition noir Trim Ring Black TM 4TR TM 5TR Coupe feu radiant d entretoit Attic Radiation Shield Firestop TM 4AS TM 5AS Chapeaux Terminations Chapeau horizontal Horizontal Termination TM 4HT TM 5HT Chapeau horizontal de luxe Deluxe Horizontal Termination TM 4DHT TM 5DHT Chapeau vertical Vertical Termination TM 4VT TM 5VT Chapeau péri...

Page 19: ...h 450 elbows used Maximum of two 900 elbows allowed Subtract five feet of total horizontal pipe length for second elbow Venting with 6 5 8 x 4 Pipe This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance 6 5 8 to 8 Increaser 8 Rear Vent A snorkel termination is recommended when no vertical pipe is used Vent termination must remain within the shaded ar...

Page 20: ...alified Installers a Termination 10 ft 3 m or less from ridge wall or parapet b Termination more than 10 ft 3 m from ridge wall or parapet The following diagram and table detail the restrictions on the vent terminal location ...

Page 21: ...ted soffit F Clearance to outside corner G Clearance to inside corner H Clearance to each side of center line extended above meter regulator assembly I Clearance to service regulator vent outlet J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance K Clearance to a mechanical air supply inlet L Clearance above paved sidewalk or paved driveway ...

Page 22: ...ill cause flames to be too long with black tips and too much draft will cause flames to be short and blue To adjust the damper burn the unit on High 10 minutes or more Adjust the vent damper to a posi tion in the ranges listed below that produces the most desirable flame pattern Damper Settings Top Vent Only Vent damper shown in the Maximum Draft OPEN position for top vent Note This would be the M...

Page 23: ... orifice from the kit Natural Gas Kit Part No 1 00 09112 NG Conversion label NG Orifice 37 NG Valve Conversion Module NG Conversion Instructions This kit is only for use in the Conquest direct vent gas stove Natural Gas Conversion Kit NG Pilot Orifice Remove the three screws that hold the LP knob module in place Remove the module and replace with the Natural gas module from the kit See kit instruc...

Page 24: ...e If no conversion is made the box for propane must still be marked by the installer 7 Note The higher the orifice number the smaller hole in the tip For example a number 52 orifice has a larger hole than a number 60 orifice 5 Reinstall burner module back into the stove with the four bolts that were removed Check gasket for damage and replace if necessary Check for gas leaks when finished 9 Verify...

Page 25: ...s and deflector plate Ember Placement After the logs are positioned place the embers as shown above There are two types of embers supplied One is a wool like material and the other like a nugget The wool is to be placed on the screen by pulling small pieces from the bunch with your fingers or a tweezers Place the wool lightly on the screen over the horse shoe tube area Be careful not to compact th...

Page 26: ...e three threaded holes In some cases it may be helpful to remove extra paint from the treads with a 1 4 20 tap 1 Screw the set screws down until the top of the screw is about the thickness of the tile below the top surface 2 Place the proper tile in the opening 3 Observe the level of the tile If the level of the tile is not satisfactory remove the tile by press ing down on one of the corners and a...

Page 27: ... GAUGES Maximum Wire Length Gauge 100 14 60 16 40 18 25 20 15 22 Thermostat Remote Control Kit The button on the remote control can be used to turn the fire on and off This remote uses the ultrasonic control method and does not need to be pointed directly at the fire place The kit includes installation instructions a hand held sending unit receiving unit mounting bracket and all wiring Note The ON...

Page 28: ...install the other three screws 4 Route the power cord rearward between the side panel and the pedestal and plug into a 120 volt outlet 5 Open the right side panel and remove the two screws on the right side of the firebox 6 Use the two screws to fasten the blower cham ber cover plate to the firebox This plate pre vents air from the blower from escaping the air chamber 7 Close side panels Operation...

Page 29: ...e tab drops into the slot on the door frame 8 Reinstall air grill Cleaning the Glass The glass may be cleaned with ordinary house hold glass cleaner and a soft cloth or paper towel WARNING Never clean the glass when it is hot Do not use abrasive cleaners on the glass A qualified service person should conduct an annual inspection and maintenance of your Conquest its venting and the installation to ...

Page 30: ...ls on vent inspection Any sections that are taken apart for the inspection must be reassembled and sealed as required Cleaning the Log Set and Firebox During the annual inspection and maintenance appointment the service person should clean dust lint and any light accumulation from the logs and the firebox area An extra soft brush should be used on the logs as they are extremely fragile a vacuum cl...

Page 31: ... Verify proper operation after servicing ATTENTION Au moment de l entretien des commandes étiquetez tous les fils avant de les débrancher Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dan gereux S assurer que l appareil fonctionne adéquatement une fois l entretien terminé WARNING This heater is equipped with a three pronged grounding plug that should be plugged directly i...

Page 32: ... 73126 Burner plate weldment 19 2 00 73127 Burner clamp 20 2 00 73141 Air guide 21 3 31 00521 Relief door springs 22 2 00 73155 Relief door 23 3 44 73133 Relief door gasket 24 1 10 73130 Right side panel 25 1 10 73129 Left side panel 26 2 00 73147 Spring clamp 27 2 00 73148 Spring clips 28 3 31 03291 Door springs 29 2 00 73143 1 2 Left right grill brackets 30 2 00 73185 Brick clips 31 3 40 3849239...

Page 33: ...w 5 3 40 09106 50 turn down LP valve 6 3 31 08792 1 2 flare fitting 7 3 44 73174 Valve gasket 8 3 90 4273 Gas label 9 2 00 73125 Sealer plate 10 3 40 09210 A Hood orifice elbow 11 3 40 09210 B 53 hood orifice 12 1 10 73121 Valve body weldment 13 3 30 937161501 3 8 elevator bolt 14 3 31 08284 3 8 fitting 15 3 50 02000 Aluminum J tube 16 2 00 73124 Box top 17 3 40 09105 Burner tube ...

Page 34: ...place Ignitor wire Yes No Bad OK OK Bad No Yes Turn on gas valve Is gas turned on Yes OK Purge gas line to stove No Replenish supply Bad OK Replace Piezo Ignitor Check Piezo Ignitor to make sure the small wire on the mounting flange is grounded Clean paint or rust from around mounting hole Replace Check pilot orifice and pilot line for blockage Is there gas in tank LP or line NG Check Ignitor Cera...

Page 35: ...od Check Milivolt output of thermocouple Should be 10 or more MV Check inlet pressure Bad Adjust pilot adjustment to achieve proper flame Replace Thermocouple Bad Replace Valve Pilot does not stay lit Check size of pilot flames Bad Correct inlet pressure Good ...

Page 36: ...n position Is Pilot lit no Light pilot Yes Check Thermopile voltage at terminals marked TP on valve Should be approximately 200 mv with switch on and approximately 400 mv with switch off too low Replace Thermopile Check switch wires and wiring connectors Correct problem Replace valve OK OK bad ...

Page 37: ...o convert this room heater to the alternate fuel Pour utilisation avec le gaz naturel et le propane Une trousse de conversion fournie par le fabricant doit etre utilisee pour passer d un combustible a l autre Listed Direct Vent Gas Fireplace Heater Radiateur Ventile Model Conquest 727 WHI RATINGS Natural Propane Input Rating Btu hr 0 4500 ft 0 1375 m 29000 29000 Min Input Rating Btu hr 0 4500 ft 0...

Page 38: ...t limited to fire lightning acts of God power failures and or surges rust corrosion and venting problems are not covered Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or battery back up and related duct work are not covered Also excluded from this warran...