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PC 45 Corn/Pellet Stove

The PC45 corn/pellet stove is more than just automatic ignition, it is also automatic temperature
control. The automatic system will allow the fire size to be adjusted to match the heating needs
and  even  put  the  fire  out  if  necessary.  If  heat  is  needed  after  the  fire  is  out,  the  PC  45  will
automatically re-ignite and adjust the fire size to  match the heating need. The totally automatic
room sensor mode is recommended because of its efficiency.
The unit can be switched between "AUTO" and "MANUAL" at any time during operation.

AUTOMATIC  IGNITION/OPERATION

Fig. 21:

Room Temperature M ode: 

This setting will produce

a room temperature of 70 degrees with the distribution blower
at medium speed.

This setting will produce medium heat with the
distribution blower on "low".

This setting will produce continuous maximum heat output
with the distribution blower at full speed.

Stove  Temperature  Mode

Igniter  switch  to  "AUTO"

Room  Temperature  Mode

In "Room  Temp Mode"  heat output is controlled auto-

matically by the Room Sensing Probe. When the Room Sens-
ing Probe calls for heat, the stove will increase output. When
the Room Sensing Probe is getting close to the set tempera-
ture, the stove will begin to level off output and keep the fire
burning at  just the  right temperature  to maintain that setting.

High  output  is  determined  by the feed  rate  setting.

This  setting,  generally  on  #2  (corn)  or  #4  (pellet),  can  be
increased if higher  burn  rates  are necessary.

When burning corn the feed rate  setting can  be ad-

justed  anywhere  within  the  yellow  range  with  a  #3  setting
being  the  maximum setting,  #1  the lowest setting.  This  set-
ting will vary  depending on the quality  of corn used.

When  burning  pellets  the  feed  rate  setting  can  be

adjusted within the full range  between #1  on the low  side to
#6 on  the high side.

Overfeeding  is  not  a  safety  concern,  but  the fire  may

be  pushed  off the  burnpot  and  extinguish  in the ash  pan.

In "Room Temp Mode" a constant fuel consumption rate

is sacrificed for exact room temperature. Therefore, as it gets
colder  more fuel will be  burned automatically.

The distribution blower speed will vary according to the

position of the mode selector pointer, and fire size.

Igniter  switch to "AUTO"

Stove  Temperature  Mode

This  allows  for  automatic  ignition  upon  start-up  only.

The  unit  can  then  be  set  at any  desired setting.  The  heat
output and fuel consumption will remain constant regardless
of room  temperature.

The unit's low  burn or maintenance setting is as low as it

will go. It will not go out unless it runs out of fuel or is turned off.

Shut-Down  Procedure

To kill the fire or stop burning the stove, turn the Mode

Selector  to  "OFF". This will cause the  fire  to  diminish and
burn out. When the fire burns out and the stove cools down
everything will stop . 

N OTE : T he com bustion  blower

motor will run for 5 hours after the stove is completely
cool. 

This insures that all fuel in the burnpot and ashes

located in the ash pan are completely cold before shut
down of the combustion motor.

If you pull the plug to shut down the stove, all motors will

stop. This may cause incomplete combustion and smoke in
the  firebox.  If  the load  door  is  opened the  smoke  may  es-
cape.

The best way to shut down the stove is simply let it run

out of fuel, then the stove will shut down automatically.

Fig. 22

Summary of Contents for PC 45

Page 1: ...FETY FOLLOW INSTALLATIONDIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INYOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS MUNICIPAL BUILD...

Page 2: ...2 PC 45 Corn Pellet Stove...

Page 3: ...Sidewinder Burn Pot allows corn to be burned from three days up to a week without cleaning depending on the corn s moisture level and burn rate Automatic Ignition allows you to fill the hopper set yo...

Page 4: ...cover panels are removed from the stove to make it easier to get at the hold down bolts The rear cover panels are packed inside the hopper and should be installed on the stove as shown It is recommend...

Page 5: ...o clock position Does the door rope compress If not loosen the set screw turn the paw bolt one more turn into the door Repeat as required to achieve a tight door fit NOTE Remember to thoroughly clean...

Page 6: ...me are closed If this readingis more than 05 higher thanthe unconnected reading check for possible restrictions or the need for outside air See page 8 Mobile Home Installation When installing this uni...

Page 7: ...hen measured fromthe horizontalcenter line of the regu lator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air sup ply inlet to t...

Page 8: ...ide surface temperature to allow a clearance to combustibles of only 3 inches The sections of pipe lock together to form an air tight seal in most cases however in some cases a per fect seal is not ac...

Page 9: ...tural draft in the event of a power failure 2 Preferred method This method also provides excellent venting for normaloperation but requires the stove tobe installed farther from the wall The vertical...

Page 10: ...you may want to install a liner as in method 6 4 Installing into an existing fireplace chimney US only This method provides excellent venting for nor mal operation This method also provides natural dr...

Page 11: ...sure to use approved pellet vent pipe fittings Seal pipe joints with silicone in addition to the sealing system used by the manufacturer Pipesize shouldbe increased to 4 using this method 6 Installing...

Page 12: ...19 Fig 20 7 Installing through the ceiling vent Through the ceiling vent follow PL vent manufacturers recommendations when using wall and ceiling pass through DO NOT INSTALL A FLUE DAMPER IN THE EXHAU...

Page 13: ...with a 3 setting being the maximum setting 1 the lowest setting This set ting will vary depending on the quality of corn used When burning pellets the feed rate setting can be adjusted within the ful...

Page 14: ...s you to check the motors for operation NOTE The auger motor will not operate with the view door or ash door open NOTE The initial start upona newstove may require the corn to be purged into the burnp...

Page 15: ...l board setting The unit can only go to low burn and will remain there until it runs out of fuel or until more heat is needed and the feed rate in creases Feed rate adjustments and dial settings are t...

Page 16: ...n the Temperature Dial to the desired setting 4 Clean the burnpot and housing if necessary 5 Fill the burnpot with pellets so that the auger tube opening is covered and slopes away from the auger tube...

Page 17: ...ithin off position band except after normal shut down Blinks to indicate errors listed below Indicates power to distribution blower 6 Blinks Indicates that the control has calculated poor or incomplet...

Page 18: ...bustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 29 Fig 30 A simple draft test should be pe...

Page 19: ...e to carry and dispose of ashes 3 Slide the ash pan back into the stove Cleaning If you have been burning corn the stove will need to be cleaned approximately once a month The amount of corn burned an...

Page 20: ...ing nut on the feeder cover and slide the cover off the threaded rod 3 Remove all fines with a vacuum Fig 37 Brush not supplied Can be found in hardware stores Fig 33 Latch closed with blower coverin...

Page 21: ...against the burnpot grate and housing 9 Install the front plate lock 10 The dirty auger extension burnpot grate and front plate just removed can now be cleaned for the next scheduled maintenance NOTE...

Page 22: ...s restricting fuel flow 4 Feed motor or draft motor has failed 5 Power failure or blown fuse SMOKE IS VISIBLE COMING OUT OF VENT 1 Air fuel ratio is too rich A Feed rate too high B Draft too low cause...

Page 23: ...Mounting Bolts 3 30 1311812513 Air Pump 3 20 02679 Air Pump Mounting Hardware BHSCS 8 32 x 1 4 3 30 3108320252 3 8 MPT x 1 4 Barb Brass Inlet Fitting 3 10 724203 Pusher Arm Mtng Bolts 4 3 30 22520050...

Page 24: ...all the hold down clips and tighten with bolts as shown on page 5 To install ash lip trim simply slide the trim over the ash lip and into the groove on the trim Gold Door The gold door fig 43 is assem...

Page 25: ...or should be installed in the loca tion where you want to control the temperature NOTE Distances of more than 25 feet from the unit or in another room are not recommended The room sensor is essentialf...

Page 26: ...26 PC 45 Corn Pellet Stove PC 45 Wiring Diagram...

Page 27: ...9301 5 Single Fan Blade 3 20 40985 Combustion Blower 3 21 08639 Distribution Blower 3 21 22647 Hopper Lid Latch 3 31 199110 3 16 Rubber Washer for Hopper Lid 3 31 90131101 Power Cord 3 20 29685 Fire B...

Page 28: ...Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or batt...

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