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PC 45 Corn/Pellet Stove

These units are pre-tested at the factory with

exactly 120 Volts A.C., 60 Hz. They are checked and
adjusted  for firebox tightness, gasket leakage, motor
operation and ignitor operation.  The PC 45 is then
factory  set  at  a  mid-point  adjustment  and  in  most
cases  will  not  need any  adjustments.   

NOTE:  The

factory low draft setting may not be correct for
the units permanent installation conditions.

The control board on  the PC45 is equipped

with  a  low  draft  adjustment  port.    Located  on  the
control face just to the right of the igniter light. This
voltage adjustment is provided to allow the unit to be
adjusted for the household voltage where the unit is
going to be in permanent operation. NOTE: The line
voltage varies from area to area and often home to
home.

The  low  draft  voltage should  be  adjusted  to

achieve  the  most  efficient  burn  on  low  burn  or
"maintenance".  This  voltage  adjustment  allows  the
installe r  to   c ha nge  the  lo w  vo ltage  se t  po int
approximately  10 volts.    This  adjustment should  be
done by  the installer  during set  up because  a draft
meter reading is 

required 

to insure proper set up.

If the unit is not  adjusted properly, it does not

cause  a  safety  concern.  If  the  unit  is  adjusted  too
high, only effiency  is lost. If the unit  is adjusted too
low,  the  low  draft  pressure  switch  will  not  allow  the
feeder motor or the igniter to operate

.

Combustion Motor

Speed Control

Low  draft only  set

point.

The  smal l  strai ght

screwdriver  slot  i s

plastic; therefore,  the

unit can be adjusted

while in operation.

Fig.29

Fig. 30

A simple draft test should be performed after

completing  the  flue  pipe  installation.  To  record  the
results for future reference:
1.  Plug unit into a 120VAC, 60 HZ outlet.
2.  Close the hopper lid, front view door, and the ash
pan access door. Neither fuel or a fire are required
for this test.
3.    W ith  the  mode  selector  in  the  "OFF"  position,
turn the feed adjuster to "TEST".
4.  Record the high draft_____in W.C. (Normal is
-.35 to -.55) The control will be on the High Draft for
a total of 2 minutes.
5.  After 2 minutes is up, the combustion motor will
go down to low draft and the distribution blower will
go on high. Allow approximately 15 seconds to pass
for  the  combustion  motor  to  slow  before  checking
the low draft.
6.  If the low draft is between -.25 and -.35, record
the reading _____ in W.C.  If the reading is higher,
slowly turn the set screw counter-clockwise until the
draft lowers. If the reading is lower, very slowly turn
the set screw clockwise until the draft increases.

NOTE:  The test  mode  alternates  from high  to
low   draft  every  60  seconds.  If  more  time  is
needed for draft adjustment, wait until the next
low draft cycle.
NOTE: In some cases, the draft may not go as
low  as      -.25  to  -.35  even  with  the  set  screw
completely  counter-clockw ise.  This  is  not  a
problem.

Low  Draft  Voltage  Adjustment

Dr aft  M ete r  bo lt
hole location

On a PC 45 the draft
hole is under the left
rear  corner  of  the
firebox.

Low  Draft  Voltage  Adjustment

Summary of Contents for PC 45

Page 1: ...FETY FOLLOW INSTALLATIONDIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INYOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS MUNICIPAL BUILD...

Page 2: ...2 PC 45 Corn Pellet Stove...

Page 3: ...Sidewinder Burn Pot allows corn to be burned from three days up to a week without cleaning depending on the corn s moisture level and burn rate Automatic Ignition allows you to fill the hopper set yo...

Page 4: ...cover panels are removed from the stove to make it easier to get at the hold down bolts The rear cover panels are packed inside the hopper and should be installed on the stove as shown It is recommend...

Page 5: ...o clock position Does the door rope compress If not loosen the set screw turn the paw bolt one more turn into the door Repeat as required to achieve a tight door fit NOTE Remember to thoroughly clean...

Page 6: ...me are closed If this readingis more than 05 higher thanthe unconnected reading check for possible restrictions or the need for outside air See page 8 Mobile Home Installation When installing this uni...

Page 7: ...hen measured fromthe horizontalcenter line of the regu lator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air sup ply inlet to t...

Page 8: ...ide surface temperature to allow a clearance to combustibles of only 3 inches The sections of pipe lock together to form an air tight seal in most cases however in some cases a per fect seal is not ac...

Page 9: ...tural draft in the event of a power failure 2 Preferred method This method also provides excellent venting for normaloperation but requires the stove tobe installed farther from the wall The vertical...

Page 10: ...you may want to install a liner as in method 6 4 Installing into an existing fireplace chimney US only This method provides excellent venting for nor mal operation This method also provides natural dr...

Page 11: ...sure to use approved pellet vent pipe fittings Seal pipe joints with silicone in addition to the sealing system used by the manufacturer Pipesize shouldbe increased to 4 using this method 6 Installing...

Page 12: ...19 Fig 20 7 Installing through the ceiling vent Through the ceiling vent follow PL vent manufacturers recommendations when using wall and ceiling pass through DO NOT INSTALL A FLUE DAMPER IN THE EXHAU...

Page 13: ...with a 3 setting being the maximum setting 1 the lowest setting This set ting will vary depending on the quality of corn used When burning pellets the feed rate setting can be adjusted within the ful...

Page 14: ...s you to check the motors for operation NOTE The auger motor will not operate with the view door or ash door open NOTE The initial start upona newstove may require the corn to be purged into the burnp...

Page 15: ...l board setting The unit can only go to low burn and will remain there until it runs out of fuel or until more heat is needed and the feed rate in creases Feed rate adjustments and dial settings are t...

Page 16: ...n the Temperature Dial to the desired setting 4 Clean the burnpot and housing if necessary 5 Fill the burnpot with pellets so that the auger tube opening is covered and slopes away from the auger tube...

Page 17: ...ithin off position band except after normal shut down Blinks to indicate errors listed below Indicates power to distribution blower 6 Blinks Indicates that the control has calculated poor or incomplet...

Page 18: ...bustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 29 Fig 30 A simple draft test should be pe...

Page 19: ...e to carry and dispose of ashes 3 Slide the ash pan back into the stove Cleaning If you have been burning corn the stove will need to be cleaned approximately once a month The amount of corn burned an...

Page 20: ...ing nut on the feeder cover and slide the cover off the threaded rod 3 Remove all fines with a vacuum Fig 37 Brush not supplied Can be found in hardware stores Fig 33 Latch closed with blower coverin...

Page 21: ...against the burnpot grate and housing 9 Install the front plate lock 10 The dirty auger extension burnpot grate and front plate just removed can now be cleaned for the next scheduled maintenance NOTE...

Page 22: ...s restricting fuel flow 4 Feed motor or draft motor has failed 5 Power failure or blown fuse SMOKE IS VISIBLE COMING OUT OF VENT 1 Air fuel ratio is too rich A Feed rate too high B Draft too low cause...

Page 23: ...Mounting Bolts 3 30 1311812513 Air Pump 3 20 02679 Air Pump Mounting Hardware BHSCS 8 32 x 1 4 3 30 3108320252 3 8 MPT x 1 4 Barb Brass Inlet Fitting 3 10 724203 Pusher Arm Mtng Bolts 4 3 30 22520050...

Page 24: ...all the hold down clips and tighten with bolts as shown on page 5 To install ash lip trim simply slide the trim over the ash lip and into the groove on the trim Gold Door The gold door fig 43 is assem...

Page 25: ...or should be installed in the loca tion where you want to control the temperature NOTE Distances of more than 25 feet from the unit or in another room are not recommended The room sensor is essentialf...

Page 26: ...26 PC 45 Corn Pellet Stove PC 45 Wiring Diagram...

Page 27: ...9301 5 Single Fan Blade 3 20 40985 Combustion Blower 3 21 08639 Distribution Blower 3 21 22647 Hopper Lid Latch 3 31 199110 3 16 Rubber Washer for Hopper Lid 3 31 90131101 Power Cord 3 20 29685 Fire B...

Page 28: ...Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or batt...

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