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21

PC 45 Corn/Pellet Stove

Burn  Pot  Cleaning  and  Maintenance

1. Be sure the stove power is turned off.
2. Lift up and remove the front plate lock and front
plate. Set aside the front plate.
3.  Remove  the  auger  extension  by  pulling  toward
you, then set aside (corn burnpot only)
4. Remove burnpot grate and set aside.
5. Clean all fines and debris that has accumulated.
6. Install the spare "clean" burnpot grate making sure
the  2  holes  line  up  with  the  2  tabs  in  the  burnpot
housing.
7. Now install the spare "clean" auger extension into
the auger shaft.  Make sure there isn't  any corn or
debris in the shaft opening. This will prevent the auger
extension from being fully inserted into the shaft.
8. Align the auger extension through the hole in the
spare  "clean" front plate and place front plate against
the burnpot grate and housing.
9. Install the front plate lock.
10. The  "dirty" auger  extension, burnpot  grate and
front plate just removed can now be cleaned for the
next scheduled maintenance. NOTE:  After cleaning
of  these  parts,  inspect  for  excessive  wear  and
replace as needed.

Cleaning  of  Burnpot  Parts

Cleaning can be performed in 2 basic ways:
1.  Because  the  slag  buildup  will  absorb  moisture
from  the  air  when  cool,  the  parts  can  just  be  left
exposed  for  several  days and  the  slag  buildup  will
crumble off of the parts.
2.  To  accelerate  this  process,  the  parts  can  be
soaked  in  water  for  approximately  30  minutes
(depending on the amount of buildup, they could be
cleaned in less time).
NOTE: Cleaning of these parts is not necessary until
you  see  that  there  is  noticeable  decrease  in  the
quality  of   the  f la me  in  the   burnpot.  Exa mple:
Unburned fuel being pushed over the burnpot.

Maintenance - Burn Pot

Fig. 40: Corn Burnpot

Fig. 41: Optional Pellet Burnpot(required to burn pellet fuel)

Summary of Contents for PC 45

Page 1: ...FETY FOLLOW INSTALLATIONDIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INYOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS MUNICIPAL BUILD...

Page 2: ...2 PC 45 Corn Pellet Stove...

Page 3: ...Sidewinder Burn Pot allows corn to be burned from three days up to a week without cleaning depending on the corn s moisture level and burn rate Automatic Ignition allows you to fill the hopper set yo...

Page 4: ...cover panels are removed from the stove to make it easier to get at the hold down bolts The rear cover panels are packed inside the hopper and should be installed on the stove as shown It is recommend...

Page 5: ...o clock position Does the door rope compress If not loosen the set screw turn the paw bolt one more turn into the door Repeat as required to achieve a tight door fit NOTE Remember to thoroughly clean...

Page 6: ...me are closed If this readingis more than 05 higher thanthe unconnected reading check for possible restrictions or the need for outside air See page 8 Mobile Home Installation When installing this uni...

Page 7: ...hen measured fromthe horizontalcenter line of the regu lator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air sup ply inlet to t...

Page 8: ...ide surface temperature to allow a clearance to combustibles of only 3 inches The sections of pipe lock together to form an air tight seal in most cases however in some cases a per fect seal is not ac...

Page 9: ...tural draft in the event of a power failure 2 Preferred method This method also provides excellent venting for normaloperation but requires the stove tobe installed farther from the wall The vertical...

Page 10: ...you may want to install a liner as in method 6 4 Installing into an existing fireplace chimney US only This method provides excellent venting for nor mal operation This method also provides natural dr...

Page 11: ...sure to use approved pellet vent pipe fittings Seal pipe joints with silicone in addition to the sealing system used by the manufacturer Pipesize shouldbe increased to 4 using this method 6 Installing...

Page 12: ...19 Fig 20 7 Installing through the ceiling vent Through the ceiling vent follow PL vent manufacturers recommendations when using wall and ceiling pass through DO NOT INSTALL A FLUE DAMPER IN THE EXHAU...

Page 13: ...with a 3 setting being the maximum setting 1 the lowest setting This set ting will vary depending on the quality of corn used When burning pellets the feed rate setting can be adjusted within the ful...

Page 14: ...s you to check the motors for operation NOTE The auger motor will not operate with the view door or ash door open NOTE The initial start upona newstove may require the corn to be purged into the burnp...

Page 15: ...l board setting The unit can only go to low burn and will remain there until it runs out of fuel or until more heat is needed and the feed rate in creases Feed rate adjustments and dial settings are t...

Page 16: ...n the Temperature Dial to the desired setting 4 Clean the burnpot and housing if necessary 5 Fill the burnpot with pellets so that the auger tube opening is covered and slopes away from the auger tube...

Page 17: ...ithin off position band except after normal shut down Blinks to indicate errors listed below Indicates power to distribution blower 6 Blinks Indicates that the control has calculated poor or incomplet...

Page 18: ...bustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 29 Fig 30 A simple draft test should be pe...

Page 19: ...e to carry and dispose of ashes 3 Slide the ash pan back into the stove Cleaning If you have been burning corn the stove will need to be cleaned approximately once a month The amount of corn burned an...

Page 20: ...ing nut on the feeder cover and slide the cover off the threaded rod 3 Remove all fines with a vacuum Fig 37 Brush not supplied Can be found in hardware stores Fig 33 Latch closed with blower coverin...

Page 21: ...against the burnpot grate and housing 9 Install the front plate lock 10 The dirty auger extension burnpot grate and front plate just removed can now be cleaned for the next scheduled maintenance NOTE...

Page 22: ...s restricting fuel flow 4 Feed motor or draft motor has failed 5 Power failure or blown fuse SMOKE IS VISIBLE COMING OUT OF VENT 1 Air fuel ratio is too rich A Feed rate too high B Draft too low cause...

Page 23: ...Mounting Bolts 3 30 1311812513 Air Pump 3 20 02679 Air Pump Mounting Hardware BHSCS 8 32 x 1 4 3 30 3108320252 3 8 MPT x 1 4 Barb Brass Inlet Fitting 3 10 724203 Pusher Arm Mtng Bolts 4 3 30 22520050...

Page 24: ...all the hold down clips and tighten with bolts as shown on page 5 To install ash lip trim simply slide the trim over the ash lip and into the groove on the trim Gold Door The gold door fig 43 is assem...

Page 25: ...or should be installed in the loca tion where you want to control the temperature NOTE Distances of more than 25 feet from the unit or in another room are not recommended The room sensor is essentialf...

Page 26: ...26 PC 45 Corn Pellet Stove PC 45 Wiring Diagram...

Page 27: ...9301 5 Single Fan Blade 3 20 40985 Combustion Blower 3 21 08639 Distribution Blower 3 21 22647 Hopper Lid Latch 3 31 199110 3 16 Rubber Washer for Hopper Lid 3 31 90131101 Power Cord 3 20 29685 Fire B...

Page 28: ...Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or batt...

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