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5

PC 45 Corn/Pellet Stove

Door  Assembly/Installation  Tips

Assembling  the  door

•  

Referring  to  the  diagram,  note  how  the  various

components of the door system fit together.

•  

Lay the load door face down on a soft surface.

•  

Clean the glass and gold door using a nonabrasive

cleaner. Install the glass gasket around the outer edge
of the front face of the door glass carefully to insure
proper sealing.  Set the glass pane gently onto the
door.  Install the hold-down clips and tighten with bolts
as  shown.

•  

Install door on stove with hinge pins.

• 

Install  door  handle  as  shown  on  the  diagram.

NOTE:  With the flat surface of the paw bolt to the
inside of the door.

•  

Turn the paw bolt "in" for approx. (17) turns.

•  

Turn the brass elbow onto the paw bolt approx. (5)

turns.

•  

Align the set screw with the flat spot on the paw

and tighten.

•  

After  attaching the  door handle,  close and  latch

the  door  by  turning  the  handle  to  the  six  o'clock
position.    Does  the  door  rope  compress?    If  not,
loosen  the  set  screw,  turn  the  paw  bolt  one  more
turn into the door.  Repeat as required to achieve a
tight door fit.

NOTE: Remember to thoroughly clean the glass and
the gold door frame before lighting the stove for the
first time.

Bottom  Glass  Retainer  Clip  Instructions

(4) 10-24 x 3/8" button head allen
screws supplied in the door kit

(1) left hand

(2) glass retainer clips

(1) right hand

Follow the instructions in the door kit except for the
bottom  glass  retainers.  Install  the  special  glass
retainer clips to the bottom of the door.

There is a left and right retainer clip with a radius to
match the door bottom. The fiber glass rope on the
clip  must  be  facing the  stove  body  when  installed,
NOT FACING THE GLASS!!

These clips are designed to direct the air wash air
more evenly.

4  GLASS
RETAINER
CLIPS

4  GLASS RETAINER
BOLTS

GLASS

GLASS
GASKET

DOOR

HINGE
PINS

PAW
BOLT

Fig. 3

(2) Glass Retainer Clips
supplied with the door kit

Fig. 4

Fig. 5

BRASS

HANDLE

HANDLE
BOLT

WOOD
HANDLE

SET
SCREW

Gasket
goes
toward
the stove

Gasket goes
toward the stove

Summary of Contents for PC 45

Page 1: ...FETY FOLLOW INSTALLATIONDIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS INYOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS MUNICIPAL BUILD...

Page 2: ...2 PC 45 Corn Pellet Stove...

Page 3: ...Sidewinder Burn Pot allows corn to be burned from three days up to a week without cleaning depending on the corn s moisture level and burn rate Automatic Ignition allows you to fill the hopper set yo...

Page 4: ...cover panels are removed from the stove to make it easier to get at the hold down bolts The rear cover panels are packed inside the hopper and should be installed on the stove as shown It is recommend...

Page 5: ...o clock position Does the door rope compress If not loosen the set screw turn the paw bolt one more turn into the door Repeat as required to achieve a tight door fit NOTE Remember to thoroughly clean...

Page 6: ...me are closed If this readingis more than 05 higher thanthe unconnected reading check for possible restrictions or the need for outside air See page 8 Mobile Home Installation When installing this uni...

Page 7: ...hen measured fromthe horizontalcenter line of the regu lator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air sup ply inlet to t...

Page 8: ...ide surface temperature to allow a clearance to combustibles of only 3 inches The sections of pipe lock together to form an air tight seal in most cases however in some cases a per fect seal is not ac...

Page 9: ...tural draft in the event of a power failure 2 Preferred method This method also provides excellent venting for normaloperation but requires the stove tobe installed farther from the wall The vertical...

Page 10: ...you may want to install a liner as in method 6 4 Installing into an existing fireplace chimney US only This method provides excellent venting for nor mal operation This method also provides natural dr...

Page 11: ...sure to use approved pellet vent pipe fittings Seal pipe joints with silicone in addition to the sealing system used by the manufacturer Pipesize shouldbe increased to 4 using this method 6 Installing...

Page 12: ...19 Fig 20 7 Installing through the ceiling vent Through the ceiling vent follow PL vent manufacturers recommendations when using wall and ceiling pass through DO NOT INSTALL A FLUE DAMPER IN THE EXHAU...

Page 13: ...with a 3 setting being the maximum setting 1 the lowest setting This set ting will vary depending on the quality of corn used When burning pellets the feed rate setting can be adjusted within the ful...

Page 14: ...s you to check the motors for operation NOTE The auger motor will not operate with the view door or ash door open NOTE The initial start upona newstove may require the corn to be purged into the burnp...

Page 15: ...l board setting The unit can only go to low burn and will remain there until it runs out of fuel or until more heat is needed and the feed rate in creases Feed rate adjustments and dial settings are t...

Page 16: ...n the Temperature Dial to the desired setting 4 Clean the burnpot and housing if necessary 5 Fill the burnpot with pellets so that the auger tube opening is covered and slopes away from the auger tube...

Page 17: ...ithin off position band except after normal shut down Blinks to indicate errors listed below Indicates power to distribution blower 6 Blinks Indicates that the control has calculated poor or incomplet...

Page 18: ...bustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 29 Fig 30 A simple draft test should be pe...

Page 19: ...e to carry and dispose of ashes 3 Slide the ash pan back into the stove Cleaning If you have been burning corn the stove will need to be cleaned approximately once a month The amount of corn burned an...

Page 20: ...ing nut on the feeder cover and slide the cover off the threaded rod 3 Remove all fines with a vacuum Fig 37 Brush not supplied Can be found in hardware stores Fig 33 Latch closed with blower coverin...

Page 21: ...against the burnpot grate and housing 9 Install the front plate lock 10 The dirty auger extension burnpot grate and front plate just removed can now be cleaned for the next scheduled maintenance NOTE...

Page 22: ...s restricting fuel flow 4 Feed motor or draft motor has failed 5 Power failure or blown fuse SMOKE IS VISIBLE COMING OUT OF VENT 1 Air fuel ratio is too rich A Feed rate too high B Draft too low cause...

Page 23: ...Mounting Bolts 3 30 1311812513 Air Pump 3 20 02679 Air Pump Mounting Hardware BHSCS 8 32 x 1 4 3 30 3108320252 3 8 MPT x 1 4 Barb Brass Inlet Fitting 3 10 724203 Pusher Arm Mtng Bolts 4 3 30 22520050...

Page 24: ...all the hold down clips and tighten with bolts as shown on page 5 To install ash lip trim simply slide the trim over the ash lip and into the groove on the trim Gold Door The gold door fig 43 is assem...

Page 25: ...or should be installed in the loca tion where you want to control the temperature NOTE Distances of more than 25 feet from the unit or in another room are not recommended The room sensor is essentialf...

Page 26: ...26 PC 45 Corn Pellet Stove PC 45 Wiring Diagram...

Page 27: ...9301 5 Single Fan Blade 3 20 40985 Combustion Blower 3 21 08639 Distribution Blower 3 21 22647 Hopper Lid Latch 3 31 199110 3 16 Rubber Washer for Hopper Lid 3 31 90131101 Power Cord 3 20 29685 Fire B...

Page 28: ...Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or batt...

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