Harman JBL Club-4505 Service Manual Download

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PRODUCT MODE:

SCALE: 1:1

UNIT: MM

SIZE: A3

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DATA:

ECN NO

DESCRIPTON

DATA

APPROVED

DATA:

Club 4505

FLAT INPUT

2015-11-23

M J

RCA1A
RCA

R11A
47K

R10A
47K

R17A
10K

R18A
10K

4580

U1A

R15A
22K

C4A
NC

C6A
47P

C7A
101

R19A
10K

SGND SGND

4580

U2A

C9A
101

R25A
10K

SGND SGND

R23A

10K

C8A
22P

R26A
2K2

SGND

VR1A

B20K FL/FR

FL PRE

SW1A
SW8P3T

SW1B
SW8P3T

R8A
0R

R9A
0R

SGND

C11A
22P

FL INPUT

RCA1B
RCA

R11B
47K

R10B
47K

R17B
10K

R18B
10K

4580

U1B

R15B
22K

C4B
NC

C6B
47P

C7B
101

R19B
10K

SGND SGND

4580

U2B

C9B
101

R25B
10K

SGND SGND

R23B

10K

C8B
100P

R26B
2K2

SGND

VR1B

B20K FL/FR

FR PRE

SW1C
SW8P3T

SW1D
SW8P3T

R8B
0R

R9B
0R

SGND

C11B
101

FR INPUT

RCA1C
RCA

R11C
47K

R10C
47K

R17C
10K

R18C
10K

4580

U3A

R15C
22K

C4C
NC

C6C
47P

C7C
101

R19C
10K

SGND SGND

4580

U4A

C9C
101

R25C
10K

SGND SGND

R23C

10K

C8C
100P

R26C
2K2

SGND

VR2A

B20K RL/RR

RL PRE

SW1E
SW8P3T

SW1F
SW8P3T

R8C
0R

R9C
0R

SGND

C11C
101

RL INPUT

RCA1D
RCA

R11D
47K

R10D
47K

R17D
10K

R18D
10K

4580

U3B

R15D
22K

C4D
NC

C6D
47P

C7D
101

R19D
10K

SGND SGND

4580

U4B

C9D
101

R25D
10K

SGND SGND

R23D

10K

C8D
100P

R26D
2K2

SGND

VR2B

B20K RL/RR

RR PRE

SW1G
SW8P3T

SW1H
SW8P3T

R8D
0R

R9D
0R

SGND

C11D
101

RR INPUT

R34A
1K

R4F
10K

R5F
10K

4580

U5A

R2F
22K

C2F
47P

C3F
101

R9F
10K

SGND

C1F
100P

SGND

4580

U5B

HS-LO

R3F
10K

R1F
22K

Halosonic INPUT

R34B
1K

R34C
1K

R34D
1K

R8F
10K

R7F
10K

E2A
106

E3A
106

E2B
106

E3B
106

E3C
106

E2C
106

E3D
106

E2D
106

E1F
106

E2F
106

E3F
106

R12A 270R/1W
R13A 270R/1W

R12B 270R/1W
R13B 270R/1W

R12C 270R/1W
R13C 270R/1W

R12D 270R/1W
R13D 270R/1W

FL PRE

FR PRE

RL PRE

RR PRE

Singnal detect

R76
2K2

R83
47K

R82
47K

C92

224

C77
105

4580

U6B

VDD

P1.3

P1.2

P1.1

P5.4

P1.0

P0.0

VSS

U2P
SN8P2751P8AD

C81
103

DGNDDGND

C85
103

DGND

R60
10K

R59
10K

OUT

U3P

HT7550

C78
104

R50

510R

DGND DGND

DGND

R73 10K

R74
4K7

C80
104

DGND

AUTO ON

R49
100R

R108
200K

P+12V

DGND

R116 10K

R117
10K

C101
101

C100
106

C94
101

R86

200K

R93
200K

C87
101

ADAS FL+

R88

200K

R92

200K

R98

200K

R100
20K

C95
224

R109
22K

Q25
2SC1815

C96
224

R58 1K

R57 1K

ADAS FR+

ADAS RL+

ADAS RR+

R105
10K

R104 10K

ADAS- MUT

PGND

C93
101

DGND

R101

10K

C97
104

ADAS FL-

ADAS FR-

ADAS RL-

ADAS RR-

R102 200K

R107 200K

R111 200K

R113 200K

R99
10K

C91
224

C90

224

4580

U6A

C88

101

C83
224

C79
101

4580

U7A

R71
470K

R70

470K

R78
10K

R79
33K

C84
101

RCA IN

4580

U7B

+12VA

+5V/2A

+5V/2B

R118 470K

C102
101

R119
470K

DGND

ADAS OUT
RCA SD
STB

+5V/2B

DGND

C56
104

DGND

C58
106

DGND DGND

C71
104

DGND

+5V/2A

C33
104

C34
106

DGND

C35
104

DGND

C103

224

C104

224

DGND

L3
10uH

L4
10uH

+5V/2B

+5V/2A

4580

U7C

4580

U6C

DGND

E17
106

10uH

PIN
P0.0
P5.4
P1.2
P0.0
P5.4
P1.2

⢊ᗕ
Ẕ⌟

ADAS

ֵ᳝ো

Ẕ⌟

Halosonic

ֵ᳝ো

Ẕ⌟ࠄ催⬉ᑇ
Ẕ⌟

ADAS

᮴ֵো

Ẕ⌟

Halosonic

᮴ֵো

Ẕ⌟ࠄԢ⬉ᑇ

P1.1

䕧ߎ

P1.3

䕧ߎ

H
H
H

ᓊᯊ

200mS

䕧ߎ催⬉ᑇ

+5V

ADAS SD

HALO SD

ᓊᯊ

ߚ䩳

/
/

䕧ߎԢ⬉ᑇ

/
/

ᓊᯊ

200mS

䕧ߎԢ⬉ᑇ

U1J

PC817

DGND

C1J

226

R1J
1K

+15V

R2J
100K

-15V

C2J

104

SGND

NOTE:

C5F
47P

C6F
101

R10F
10K

SGND

R6F
10K

C4F
100P

HS-RO

E4F
106

HS-R+

HS-R-

FL+

FL-

FR+

FR-

RL+

RL-

RR+

RR-

RCA1

RCA2

RCA4

RCA5

RCA8

R120 470K

R121 470K

RCA1

HS-R+

HS-R-

RCA3

R122 470K

R123 470K

RCA2

RCA4

Q29
2SC1815

Q30
2SA1015

C105
104

DGND DGND

R134

4K7

R135
10K

R136
4K7

+5V

R124 470K

R125 470K

SUBL+

SUBR+

SUBL-

SUBR-

R126 470K

R127 NC

5
4

JK1

Halosonic

DGND DGND DGND

C3J

226

RCA1

RCA2

RCA3

RCA4

RCA5

RCA6

HS-LO

HS-RO

HS-R+

HS-R-

1 2
3 4
5 6
7 8
9 10
1112
1314
1516

CON2A

CON8*2

1 2

3 4

5 6

7 8

9 10

1112

1314

1516

CON2B

CON8*2

FL PRE

FR PRE
RL PRE

RR PRE

HS-LO

HS-RO

+15V

-15V
HS-R+
HS-R-

SGND

FL SG

RR SG

RL SG
FR SG

SGND

DGND

10uH

E1A
226

E1B
226

E1C
226

E1D
226

DGND

ZD3
1V8

ZD4
1V8

+12VA

L1FA

10uH

L1FB

L2FA

10uH

L2FB

10uH

L1AA
10uH

L1AB
10uH

L2AA
10uH

L2AB
10uH

L3AA
10uH

L3AB
10uH

L4AA
10uH

L4AB
10uH

SGND

HS-L+

HS-L-

E5F
226

C3K

101

C4K

101

EARTH

C5K

101

C6K

101

EARTH

C7K

101

C8K

101

EARTH

C9K

101

C10K

101

EARTH

C15K

101

C16K

101

EARTH

C17K

101

C73
10uF/16V

C36
10uF/16V

C4J

470uF/16V

ZD6
2V7

ZD5
2V7

REM-A

R12
4K7

Summary of Contents for JBL Club-4505

Page 1: ...ub 4505 5 channel 1500watt full range amplifier CONTENTS 2 5 7 8 19 16 20 Safety Instruction Warning Notes Specifications Set Block Diagram Schematic Diagrams Layout Diagrams Set Mechanical Exploded View Packaging View 21 Spare Parts List nnel 1500watt full range amplifier CONTENTS ...

Page 2: ... Statement and Warning Canada Only This Class B digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Canadian Model This Class B digital apparatus complies with Canadian ICES 003 Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Products with Radio Receivers T...

Page 3: ...reasons prior to applying power to the unit under test 2 After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as aluminum foil to prevent electrostatic charge build up or exposure of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devi...

Page 4: ...rewheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed o 5mA ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER Device under test Test all exposed metal s...

Page 5: ...le in 4 channel 5 channel and mono models Club amps feature variable crossovers and bass boost for precise control and tuning plus high and low level inputs that let them integrate with most car stereos They re also compatible with several vehicle technologies including many advanced driver assistance systems and the Harman HALOsonic system a suite of acoustic solutions that can simulate engine so...

Page 6: ...inputs to work with virtually any stereo Variable crossovers and bass boost Max Power 1300W Peak Power Output 2Ω 550Wrms x 1 1 0 THD N Power Output 4Ω 370Wrms x 1 1 0 THD N Signal to Noise Ratio 80dB ref 1W output 2Ω Club 704 High performance 4 channel car amplifier Compact design to fit in more vehicles High and low level inputs to work with virtually any stereo Variable crossovers Compatibility ...

Page 7: ...ase Power Amplifier Class AB 2Ω 4Ω CLUB4505 REF4555a BLOCK DIAGRAM 2 5 1 3 4 ADASFL ADASFR ADASRL ADASRR SUB R IN SUB L IN 1 2 3 4 5 AGND HALOSONIC INPUT HALOSONIC INPUT ADAS FL OP OP OP OP OP OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP INPUT MIX OP INPUT MI...

Page 8: ...815 C89 104 R94 4K7 R95 4K7 Q26 2SA1015 R103 2K2 Q27 2SC1815 R96 2K2 PGND L9 10uH L11 10uH L10 10uH PGND WHITE RED 3 2 1 CN2 LED R97 2K2 R112 470R PGND D20 1N4148 U7P TLP185 SGND MUTE LED PGND R114 4K7 D22 1N4148 PROT PGND R115 100K Q28 2SC1815 PGND RCA IN PGND LED R89 330R R110 1K C99 106 C98 104 PGND DC PROT THREE POINT SHORT PROT INPUT DC PROT POWER A PGND R40 10K C67 104 SGND R75 4R7 MOSFET LS...

Page 9: ...14 D17H SK14 D18H SK14 D19H SK14 D20H SK14 D21H SK14 D22H SK14 D23H BAS316 D24H BAS316 D25H BAS316 D26H BAS316 D27H BAS316 D28H BAS316 D29H BAS316 D30H BAS316 ZD1H 12V ZD2H 12V VAA VAA C5H 102 C6H 106 16V C7H 106 16V C8H 102 C9H 102 C10H 106 16V C11H 106 16V C12H 102 C13H 102 C14H 106 16V C15H 106 16V C16H 102 C17H 102 C18H 106 16V C19H 106 16V C20H 102 R2H 10K R1H 47R R4H 10K R5H 47R R7H 300R R8H...

Page 10: ...3 DGND R60 10K R59 10K 1 2 3 IN OUT G U3P HT7550 C78 104 R50 510R DGND DGND DGND DGND R73 10K R74 4K7 C80 104 DGND AUTO ON R49 100R R108 200K P 12V DGND R116 10K R117 10K C101 101 C100 106 C94 101 R86 200K R93 200K C87 101 ADAS FL R88 200K R92 200K R98 200K R100 20K C95 224 R109 22K Q25 2SC1815 C96 224 R58 1K R57 1K ADAS FR ADAS RL ADAS RR R105 10K R104 10K ADAS MUTE PGND C93 101 DGND R101 10K C97...

Page 11: ..._ 4580 U24C 4 8 _ 4580 U25C 4 8 _ 4580 U26C 4 8 _ 4580 U27C 4 8 _ 4580 U28C 4 8 _ 4580 U29C 4 8 _ 4580 U30C 15V 15V OP POWER P N P N P N P N E41A 106 E42A 106 E41B 106 E42B 106 E41C 106 E42C 106 E41D 106 E42D 106 E43A 106 C18P 104 C19P 104 C26P 224 C25P 224 C13P 104 C12P 104 C20P 104 C21P 104 C24P 104 C23P 104 C28P 104 C29P 104 SGND sensitivity 1V HS LO FL EQ R47A 100R R48A 10K SGND SGND SGND SGND...

Page 12: ...NT LPF2 FLAT2 HP2 R29A 10K R28A 10K SGND SGND FR SG Crossover 32Hz 320Hz 12dB oct RL PRE R14C 10K 1 2 3 _ 4580 U20A 1 2 3 VR4A C100K 4 5 6 VR4B C100K R21C 11K 1 2 3 _ 4580 U21A R27C 12K 1 2 3 _ 4580 U22A C12C 563 MET R16C 10K C5C 22P R22C 10K C10C 333 MET SGND R20C 10K 3 2 1 4 SW3A REAR LPF3 FLAT3 HP3 R29D 10K R28D 10K SGND SGND RL SG Crossover 32Hz 320Hz 12dB oct RR PRE R14D 10K 7 6 5 _ 4580 U20B...

Page 13: ...C 2N5551 Q64C 2N5401 C61C 100P R71C 2K2 R72C 5K6 AMP C64C 104M R70C 47R C60C 101 SGND Q61C 2SA1015 R65C 47R R68C 47R Q63C 2SA1015 R69C 6K8 AMP C63C 100P Q67C 2SD669 R75C 10K C66C 10P R76C 220R Q69C D718 R63C 1K R74C 1K E61C 47uF 25V SGND C62C 100P R73C 47R Q68C 2SB649 C65C 100P Q70C B688 R78C 374R Q71C 2SC1815 R80C 4K7 C67C 104 D60C 1N4148 SGND R82C 4K7 D62C 1N4148 PROT R79C 374R R81C 4K7 D61C 1N4...

Page 14: ...U29A SGND R30E 3K3 ADAS MUTE Q2E 2SC1815 R37E 47K SGND R41E 200R C21E 106 PHASE 0 180 R31E 22K R38E 22K C20E 332 SGND R47E 5 49K R32E 220R R54E 22K C24E NC SGND SUB INT EXT 1 2 3 _ 4580 U30A 7 6 5 _ 4580 U30B R42E 12K R46E 0R R40E 4K7 R48E 16K R43E 6K8 C22E 104 R44E 6K8 C23E 104 R49E 16K D5E 1N4148 D6E 1N4148 R36E 1K D4E 1N4148 J113 Q1E D3E 1N4148 SGND SGND E8E 100uF 25V R34E 1M 15V 15V SUB SG LIM...

Page 15: ... D14E MUR120 CSH 16 HO 14 IN 3 VS 13 VCC 12 VAA 1 GND 2 CSD 5 VSS 6 VREF 7 COMP 4 LO 11 COM 10 OCSET 8 DT 9 VB 15 U2E IRS2092 SUB SPK G G D D S S Q10E 38N20D Q11E 38N20D MUTE 5V6 APM2307AAC Q4E C33E 104 Q7E ZXTN25100 Q8E ZXTP25100 R75E NC R78E 4R7 R82E 4R7 R83E 10R 1W C38E 150P 250V G G D D S S Q9E 38N20D Q12E 38N20D Q5E ZXTN25100 Q6E ZXTP25100 R76E NC 12V VCC SUB SPK R60E 10R 1W L5E 220R 100M L6E...

Page 16: ...LAYOUT DIAGRAM MAIN BOARD_TOP VIEW ...

Page 17: ...LAYOUT DIAGRAM PRE AMP BOARD_BOTTOM VIEW ...

Page 18: ...LAYOUT DIAGRAM PRE AMP BOARD_TOP VIEW ...

Page 19: ... 7 6 3 0 0 2 3 0 E L 8 8 3 1 A B C P N I A M 8 9 7 0 0 2 3 0 A M 8 8 1 1 1 S B A T E K C O S C A N I P 3 2 7 0 0 0 0 1 0 1 0 G S 5 1 18 SG0101000074 2 PIN SPEAKER JACK BRACKET ABS 1 19 SG0101000071 4 PIN SPEAKER JACK BRACKET ABS 1 1 A B C P P M A E R P 9 1 4 0 0 2 3 0 A F 8 8 6 2 1 R E V O C A C R N I P 6 8 6 7 0 0 0 1 0 1 0 K M 8 2 JBL CLUB 4505 MECHANICAL EXPLODED VIEW ...

Page 20: ...a c o L 1 L E B A L M O T T O B 3 3 1 0 0 1 0 5 0 P M 2 6 CH0102000644 BEAUTY BOX CLUB4505 1 3 V 2 3 A 0 3 E S U F 0 5 0 0 0 0 3 0 2 0 4 1 9 4 RCA TERMINAL 9 9 0 0 0 0 3 0 1 1 2 1 0 1 4 HEXAGON SCREW 55 8 4MM 3 2 3 0 0 0 1 0 2 0 S L 2 1 JBL Club 4505 PACKAGING PARTS LIST ...

Page 21: ...60W 4 Q70A Q70B Q70C Q70D 050103000138 Transistor DIP B688F TO 3PNP 6A 60W 4 Q9E Q10E Q11E Q12E 050403000005 DIP IRFB 38N20D TO 220 4 RCA1 120203000085 RCA CONNECTOR AV6 8 4 13A 1 RJ1 121103000003 NETWORK SOCKET RJ45 10P8C 8PIN 1 SW1 110103000061 SLIDE SWITCH 8P3T 1 SW2 SW3 110103000062 BAND SWITCH 14 6 5 8 5H 2P3T 2 SW4 110203000016 ROTARY SWITCH RS9A10 148 SB6 4F1 0 00 1 SW5 SW6 110103000017 BAN...

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Harman JBL Club-4505, Service Manual

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