Harman JBL Club-4505 Service Manual Download | Manualshive

Page: 8 / 21

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A

DRAW NO:

PART NO:

PART NAME:

PRODUCT MODE:

SCALE: 1:1

UNIT: MM

SIZE: A3

REV:

DRAW BY:

CHECK BY:

APPROV BY:

DATA:

DATA:

ECN NO

DESCRIPTON

DATA

APPROVED

DATA:

Club 4505

MAIN

A1

2016-1-8

1

1

2

2

3

3

CN1
CON3P

REM

C8

105

C9
105

PGND1

D4
6A10

PGND1

C1
104

C4

3300uF/25V

C5

3300uF/25V

C6

3300uF/25V

P+12V

PGND

+

1

-

2

FED

3

DT

4

C

5

R

6

GND

7

OP1

8

+

16

-

15

RE

F

14

CO

N

13

VCC

12

OP

2

11

E2

10

E1

9

TL494CN

U1P
TL494

R42
4.99K

R43
100K

R23
2K

R9
15K

R10
11K

R14
120K

R44
20K

R36
4.99K

R33
10K

R35
4K7

R22
4K7

R24
2K

R34
11K

R8
47K

R11
36K

C60
104

C61
104

C62
104

C63
102

C64
104

C10
105

C27
104

C28
104

PGND PGND PGND PGND PGND PGND PGND PGND PGND

D13

1N4148

Q4
2SA1015

Q9
2SA1015

Q2

2SC1815

Q13
2SC1815

P+12V

P+12V

P+12V

PGND

+12VD

PGND

PGND

PGND PGND

C29
104

PGND PGND

C39
104

PGND

Q5

2SC1815

PGND

D9
1N4148

REM

Q3

2SA1015

AUTO ON

P+12V

Q14

2SA1015

C50
104

PROT

+12VD

C26
104

PGND

OVP

UVP

LED

PROT

REM

POWER

TL494

R17
47R

R29
47R

R18
47R

R30
47R

R19
47R

R31
47R

E2

E1

R16
2K

R28
2K

R20
22R 0.5W

R32
22R 0.5W

C40
103

C49
103

P+12V

C30
102

C41
102

A

K2

K1

D11
MUR1602

A2

A1

K

D10
MUR1620

C31
681

C32
681

C42
681

C43
681

E8

3300uF/35V

E9

3300uF/35V

R21
10K

R26
10K

C37
103

C46
103

C38
104

C48
104

+VAAH

-VAAH

E2

220uF/35V

E4

220uF/35V

E3
47uF/25V

E5
47uF/25V

C20
104

C24
104

C21
104

C25
104

+15V

-15V

R6
560R

D1
1N4148

C2
104

R3
20K

D3

1N4148

R1
2K

R2
2K

Q1
MMBT2222

D2

1N4148

SD

SGND

+VCC

U6P

TLP185

R54
2K2

PGND

Q19
2SC1815

R55
10K

SGND

R56
220K

+15V

+15V

R64
20K

R67

1M

SGND

SGND SGND

7

6

5

+

_

4580

U31B

1

2

3

+

_

4580

U31A

R63
10K

SGND

R52
10K

C76
104

R65
4R7

-AMP

+AMP

RL SPK

RR SPK

FL SPK

FR SPK

Q17

2SC1815

E18

220uF/25V

R62
5K6

SGND

R48 10K

R47 82K

R51 82K

R53 82K

R61 82K

SUB+

R68 82K

D16

1N4148

PROT

Q22
2SC1815

R91
4K3

R81 30K

D19
1N4148

PGND

R85
10K

Q23

2SC1815

Q16
2SC1815

C89
104

R94
4K7

R95
4K7

Q26

2SA1015

R103
2K2

Q27

2SC1815

R96
2K2

PGND

L9

10

u

H

L11

10

u

H

L10

10

u

H

PGND

WH

IT

E

RE

D

3

2

1

CN2
LED

R97
2K2

R112
470R

PGND

D20

1N4148

U7P
TLP185

SGND

MUTE

LED

PGND

R114
4K7

D22
1N4148

PROT

PGND

R115
100K

Q28
2SC1815

PGND

RCA IN

PGND

LE

D

R89
330R

R110
1K

C99
106

C98
104

PGND

DC PROT

THREE POINT SHORT PROT

INPUT DC PROT

POWER-A

PGND

R40 10K

C67 104

SGND

R75
4R7

MOSFET

LS1

LS2

LS3

LS4

C12
104

C13
NC

C14
104

C15
NC

EARTH

PGND

R15
0R

R27
0R

SGND

SGND

SGND

SGND

PGND

TDB

T1

80

C51
102

C66
102

A

K2

K1

D15
MUR1602

A2

A1

K

D12
MUR1620

C52
681

C53
681

C68
681

C69
681

R38
10K

R46
10K

C57

103/250V

C72

103/250V

C59
104/250V

C74
104/250V

+VCC

-VCC

+12V-VCC

C75
104

DC POWER

E10

106/TDK

E19E
475

-AMP

+AMP

C54
104

PGND

+12VD

P+12V

REM

PROT

LED

AUTO

Vin

1

GN

D

2

Vout

3

U4P
7815

Vin

2

GND

1

Vout

3

U5P
7915

PGND1

ĭ

47 3:5:13

OGND

C30H
102

C41H
102

A

K2

K1

D11H
MUR1602

A2

A1

K

D10H
MUR1620

C31H
681

C32H
681

C42H
681

C43H
681

R21H
10K

R26H
10K

C37H
103

C46H
103

C38H
104

C48H
104

+VAAL

-VAAL

SGND

C18

470uF/100V

C19

470uF/100V

R1P
22R/1W

R2P
22R/1W

+61V

-61V

-25V

+25V

-13V

+13V

-VCC

G

D

S

Q6
IRF3205

G

D

S

Q7

IRF3205

G

D

S

Q8

IRF3205

G

D

S

Q10

IRF3205

G

D

S

Q11

IRF3205

G

D

S

Q12

IRF3205

2T

2T

3T

3T

13T

13T

C16
104

C17
104

L1A

10uH

L1B

10uH

L1P

10uH

RCA2

RCA4

RCA6

RCA8

PROT

D1P

1N4148

SGND

R128 56K

R129 56K

R130 56K

SUBL-

R131 56K

SUBR-

R132 NC

R133 NC

1

2

L5A

10uH

3

4

L5B

10uH

5

6

L5C

10uH

E8H

3300uF/25V

E9H

3300uF/25V

E11

2

2

00

u

F

/8

0V

E1

4

22

0

0uF

/80V

C3

3300uF/25V

8

5

12

11

9

10

7

6

2

1

4

3

T3

T-47-2

SGND

E1
106

PGND

R37
22R 1/2W

R45
22R 1/2W

R13
22R 1/2W

R25
22R 1/2W

R13H
22R 1/2W

R25H
22R 1/2W

C5J
104

C6J
104

C7J
104

PGND

C8J
104

PGND

R3J
49.9R

PGND

C7
104

C11
104

FUSE1A

30*3A

FUSE1C

30*3A

FUSE1B

30*3A

LS5

E6

47uF/16V

C9J
106

ZD1
6.8V

C10J
226

PGND

Q1P
BCX55-16

ZD2
12V

R4
20K

R5
560R

L3P

10uH

OGND

E15

220uF/16V

E16

100uF/16V

ĭ

47 4:7:17

Q2P
2SC1815

8

⾦ᘶ໡

E1J
106/16V

E12
226/TDK

E7

226/16V

C1K

471

C2K

471

EARTH

C2E
474/250V

REM-A

+12VD

+12VD

+12VD

+12VD

+12VD

T2

95

NC

CLUB4505

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Summary of Contents for JBL Club-4505

Page 1: ...ub 4505 5 channel 1500watt full range amplifier CONTENTS 2 5 7 8 19 16 20 Safety Instruction Warning Notes Specifications Set Block Diagram Schematic Diagrams Layout Diagrams Set Mechanical Exploded View Packaging View 21 Spare Parts List nnel 1500watt full range amplifier CONTENTS ...

Page 2: ... Statement and Warning Canada Only This Class B digital apparatus complies with Canadian ICES 003 Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Canadian Model This Class B digital apparatus complies with Canadian ICES 003 Modèle pour les Canadien Cet appareil numérique de la classe B est conforme à la norme NMB 003 du Canada For Products with Radio Receivers T...

Page 3: ...reasons prior to applying power to the unit under test 2 After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as aluminum foil to prevent electrostatic charge build up or exposure of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devi...

Page 4: ...rewheads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed o 5mA ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER Device under test Test all exposed metal s...

Page 5: ...le in 4 channel 5 channel and mono models Club amps feature variable crossovers and bass boost for precise control and tuning plus high and low level inputs that let them integrate with most car stereos They re also compatible with several vehicle technologies including many advanced driver assistance systems and the Harman HALOsonic system a suite of acoustic solutions that can simulate engine so...

Page 6: ...inputs to work with virtually any stereo Variable crossovers and bass boost Max Power 1300W Peak Power Output 2Ω 550Wrms x 1 1 0 THD N Power Output 4Ω 370Wrms x 1 1 0 THD N Signal to Noise Ratio 80dB ref 1W output 2Ω Club 704 High performance 4 channel car amplifier Compact design to fit in more vehicles High and low level inputs to work with virtually any stereo Variable crossovers Compatibility ...

Page 7: ...ase Power Amplifier Class AB 2Ω 4Ω CLUB4505 REF4555a BLOCK DIAGRAM 2 5 1 3 4 ADASFL ADASFR ADASRL ADASRR SUB R IN SUB L IN 1 2 3 4 5 AGND HALOSONIC INPUT HALOSONIC INPUT ADAS FL OP OP OP OP OP OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP Crossover 32Hz 320Hz 12dB oct LP HP PASS 30kHz 320Hz 32Hz OP INPUT MIX OP INPUT MI...

Page 8: ...815 C89 104 R94 4K7 R95 4K7 Q26 2SA1015 R103 2K2 Q27 2SC1815 R96 2K2 PGND L9 10uH L11 10uH L10 10uH PGND WHITE RED 3 2 1 CN2 LED R97 2K2 R112 470R PGND D20 1N4148 U7P TLP185 SGND MUTE LED PGND R114 4K7 D22 1N4148 PROT PGND R115 100K Q28 2SC1815 PGND RCA IN PGND LED R89 330R R110 1K C99 106 C98 104 PGND DC PROT THREE POINT SHORT PROT INPUT DC PROT POWER A PGND R40 10K C67 104 SGND R75 4R7 MOSFET LS...

Page 9: ...14 D17H SK14 D18H SK14 D19H SK14 D20H SK14 D21H SK14 D22H SK14 D23H BAS316 D24H BAS316 D25H BAS316 D26H BAS316 D27H BAS316 D28H BAS316 D29H BAS316 D30H BAS316 ZD1H 12V ZD2H 12V VAA VAA C5H 102 C6H 106 16V C7H 106 16V C8H 102 C9H 102 C10H 106 16V C11H 106 16V C12H 102 C13H 102 C14H 106 16V C15H 106 16V C16H 102 C17H 102 C18H 106 16V C19H 106 16V C20H 102 R2H 10K R1H 47R R4H 10K R5H 47R R7H 300R R8H...

Page 10: ...3 DGND R60 10K R59 10K 1 2 3 IN OUT G U3P HT7550 C78 104 R50 510R DGND DGND DGND DGND R73 10K R74 4K7 C80 104 DGND AUTO ON R49 100R R108 200K P 12V DGND R116 10K R117 10K C101 101 C100 106 C94 101 R86 200K R93 200K C87 101 ADAS FL R88 200K R92 200K R98 200K R100 20K C95 224 R109 22K Q25 2SC1815 C96 224 R58 1K R57 1K ADAS FR ADAS RL ADAS RR R105 10K R104 10K ADAS MUTE PGND C93 101 DGND R101 10K C97...

Page 11: ..._ 4580 U24C 4 8 _ 4580 U25C 4 8 _ 4580 U26C 4 8 _ 4580 U27C 4 8 _ 4580 U28C 4 8 _ 4580 U29C 4 8 _ 4580 U30C 15V 15V OP POWER P N P N P N P N E41A 106 E42A 106 E41B 106 E42B 106 E41C 106 E42C 106 E41D 106 E42D 106 E43A 106 C18P 104 C19P 104 C26P 224 C25P 224 C13P 104 C12P 104 C20P 104 C21P 104 C24P 104 C23P 104 C28P 104 C29P 104 SGND sensitivity 1V HS LO FL EQ R47A 100R R48A 10K SGND SGND SGND SGND...

Page 12: ...NT LPF2 FLAT2 HP2 R29A 10K R28A 10K SGND SGND FR SG Crossover 32Hz 320Hz 12dB oct RL PRE R14C 10K 1 2 3 _ 4580 U20A 1 2 3 VR4A C100K 4 5 6 VR4B C100K R21C 11K 1 2 3 _ 4580 U21A R27C 12K 1 2 3 _ 4580 U22A C12C 563 MET R16C 10K C5C 22P R22C 10K C10C 333 MET SGND R20C 10K 3 2 1 4 SW3A REAR LPF3 FLAT3 HP3 R29D 10K R28D 10K SGND SGND RL SG Crossover 32Hz 320Hz 12dB oct RR PRE R14D 10K 7 6 5 _ 4580 U20B...

Page 13: ...C 2N5551 Q64C 2N5401 C61C 100P R71C 2K2 R72C 5K6 AMP C64C 104M R70C 47R C60C 101 SGND Q61C 2SA1015 R65C 47R R68C 47R Q63C 2SA1015 R69C 6K8 AMP C63C 100P Q67C 2SD669 R75C 10K C66C 10P R76C 220R Q69C D718 R63C 1K R74C 1K E61C 47uF 25V SGND C62C 100P R73C 47R Q68C 2SB649 C65C 100P Q70C B688 R78C 374R Q71C 2SC1815 R80C 4K7 C67C 104 D60C 1N4148 SGND R82C 4K7 D62C 1N4148 PROT R79C 374R R81C 4K7 D61C 1N4...

Page 14: ...U29A SGND R30E 3K3 ADAS MUTE Q2E 2SC1815 R37E 47K SGND R41E 200R C21E 106 PHASE 0 180 R31E 22K R38E 22K C20E 332 SGND R47E 5 49K R32E 220R R54E 22K C24E NC SGND SUB INT EXT 1 2 3 _ 4580 U30A 7 6 5 _ 4580 U30B R42E 12K R46E 0R R40E 4K7 R48E 16K R43E 6K8 C22E 104 R44E 6K8 C23E 104 R49E 16K D5E 1N4148 D6E 1N4148 R36E 1K D4E 1N4148 J113 Q1E D3E 1N4148 SGND SGND E8E 100uF 25V R34E 1M 15V 15V SUB SG LIM...

Page 15: ... D14E MUR120 CSH 16 HO 14 IN 3 VS 13 VCC 12 VAA 1 GND 2 CSD 5 VSS 6 VREF 7 COMP 4 LO 11 COM 10 OCSET 8 DT 9 VB 15 U2E IRS2092 SUB SPK G G D D S S Q10E 38N20D Q11E 38N20D MUTE 5V6 APM2307AAC Q4E C33E 104 Q7E ZXTN25100 Q8E ZXTP25100 R75E NC R78E 4R7 R82E 4R7 R83E 10R 1W C38E 150P 250V G G D D S S Q9E 38N20D Q12E 38N20D Q5E ZXTN25100 Q6E ZXTP25100 R76E NC 12V VCC SUB SPK R60E 10R 1W L5E 220R 100M L6E...

Page 16: ...LAYOUT DIAGRAM MAIN BOARD_TOP VIEW ...

Page 17: ...LAYOUT DIAGRAM PRE AMP BOARD_BOTTOM VIEW ...

Page 18: ...LAYOUT DIAGRAM PRE AMP BOARD_TOP VIEW ...

Page 19: ... 7 6 3 0 0 2 3 0 E L 8 8 3 1 A B C P N I A M 8 9 7 0 0 2 3 0 A M 8 8 1 1 1 S B A T E K C O S C A N I P 3 2 7 0 0 0 0 1 0 1 0 G S 5 1 18 SG0101000074 2 PIN SPEAKER JACK BRACKET ABS 1 19 SG0101000071 4 PIN SPEAKER JACK BRACKET ABS 1 1 A B C P P M A E R P 9 1 4 0 0 2 3 0 A F 8 8 6 2 1 R E V O C A C R N I P 6 8 6 7 0 0 0 1 0 1 0 K M 8 2 JBL CLUB 4505 MECHANICAL EXPLODED VIEW ...

Page 20: ...a c o L 1 L E B A L M O T T O B 3 3 1 0 0 1 0 5 0 P M 2 6 CH0102000644 BEAUTY BOX CLUB4505 1 3 V 2 3 A 0 3 E S U F 0 5 0 0 0 0 3 0 2 0 4 1 9 4 RCA TERMINAL 9 9 0 0 0 0 3 0 1 1 2 1 0 1 4 HEXAGON SCREW 55 8 4MM 3 2 3 0 0 0 1 0 2 0 S L 2 1 JBL Club 4505 PACKAGING PARTS LIST ...

Page 21: ...60W 4 Q70A Q70B Q70C Q70D 050103000138 Transistor DIP B688F TO 3PNP 6A 60W 4 Q9E Q10E Q11E Q12E 050403000005 DIP IRFB 38N20D TO 220 4 RCA1 120203000085 RCA CONNECTOR AV6 8 4 13A 1 RJ1 121103000003 NETWORK SOCKET RJ45 10P8C 8PIN 1 SW1 110103000061 SLIDE SWITCH 8P3T 1 SW2 SW3 110103000062 BAND SWITCH 14 6 5 8 5H 2P3T 2 SW4 110203000016 ROTARY SWITCH RS9A10 148 SB6 4F1 0 00 1 SW5 SW6 110103000017 BAN...

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