Harman PELLET P61A, Installation And Operating Manual

Page 1: ...e en francais Chez votre concessionnaire de HarmaN Model s P61A Freestanding Pellet Stove NOTICE SAVE THESE INSTRUCTIONS Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as stove Alertchildrenandadultstohazardsofhightemperatures High temperatures may ignite clothing or other flammable m...

Page 2: ...ible auprès de votre revendeur Pour une information plus compléte se reporter à la notice d utilisation Tenir la porte hermétiquement close durant fonctionnement Ne faites pas obstacle l espace sous le réchauffeur Toujours fournir un approvisionnement suffi sant en air frais jusqu au lieu d installation Appliance MOdeL Modéle P61A Room Heater Pellet Fuel Burning Type Suitable for Mobile Home Instal...

Page 3: ...ications 27 Mixing Corn with Pellets 28 Power Failure Back up 29 Wiring Diagram 30 Specifications 30 Warranty 31 Division of Hearth Home Technologies 352 Mountain House Road Halifax PA 17032 Table of Contents Listed by OMNI Test Laboratories Inc Report 135 S 22 4 135 S 22b 6 2 Meets requirements of ASTM E 1509 04 ULC ORD C1482 M1990 ULC S627 00 This appliance is also approved for installation into...

Page 4: ...up it is strongly recommended that you have your stove professionally cleaned and serviced annually This includes all parts of the stove and the entire venting system CAUTION DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM CAUTION A CHIMNEY CONNECTOR SHALL NOT PASS THROUGH AN ATTIC OR ROOF SPACE CLOSET OR OTHER CONCEALED SPACE A FLOOR OR A CEILING CAUTION Keep combustible materials such as g...

Page 5: ...e makeshift compromises when installing this appliance serious consequences may result With any hearth appliance installation of smoke detectors is recommended on every level of the home Possible causes of smoke detector activation Paint curing process Open a window near the appliance for the first few hours of burning Exhaust being drawn back inside the dwelling Outside air connection to the appl...

Page 6: ... the home are closed Record the second draft reading_______ If the second reading is more than 05 lower than the first reading check for possible restrictions or the need for outside air see page 9 For more information on the draft test procedure refer to Page 20 Mobile Home Installation When installing this unit in a mobile home several requirements must be followed 1 The unit must be bolted to t...

Page 7: ...nable Openable Fixed Closed Inside Corner Detail Porch or Openable Deck or Fixed H A vent must not be installed within 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator I The clearance to service regulator vent outlet must be a minimum of 6 feet J The clearance to a non mechanical air supply inlet to the building or the combustion air ...

Page 8: ...Type PL Must Be Used Figure 7 Vent Pipe Pellet venting pipe known as PL vent is constructed of two layers with air space between the layers This air space acts as an insulator and reduces the outside surface temperature to allow a clearance to combustibles of 1 to 3 inches The sections of pipe lock together to form an air tight seal in most cases However in some cases a perfect seal is not achieve...

Page 9: ...ure to supply adequate combustion air for all appliance demands may lead to back drafting of those and other appliances When the appliance is side wall vented The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet When the appliance is roof vented The air intake is best located on the exterior wall oriented tow...

Page 10: ...ing Note Do not place joints within wall pass throughs 1 Preferred method This method provides excellent venting for normal operation and allows the stove to be installed closest to the wall Two inches from the wall is safe however four inches allows better access to remove the rear panel The vertical portion of the vent should be three to five feet high This vertical section will help provide nat...

Page 11: ...ly cleaned 4 Installing into an existing fireplace chimney This method provides excellent venting for normal operation This method also provides natural draft in the event of a power failure If the chimney condition is questionable you may want to install a liner as in method 5 In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney The ch...

Page 12: ... out rain Be sure to use approved pellet vent pipe fittings Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer Pipe size should be increased to 4 using this method 6 Installing into an existing chimney w full liner This method provides excellent venting for normal operation This method also provides natural draft in the event of a power failu...

Page 13: ...ass through Note Do not place joints within wall pass throughs Figure 14 Venting Figure 15 Figure 16 PL vent manufacturer s firestop spacer and support 1 MIN No insulation or other combustible materials are allowed within 3 of the PL vent pipe flashing storm collar 1 MIN 1 MIN 1 2 M I N 1 MIN Minimum flue vent configuration It is recommended that outside air be installed with this venting configur...

Page 14: ... Dealer Feed limit Sets the maximum feed rate Test Runs all motors at full speed for one minute to check operation A f t e r w a r d s t h e control will simulate a minimum burn with the combustion blower remaining on low Distribution Blower speed adjustment range L low H high V a r i a b l e s p e e d anywhere between L and H although as the Constant Burn goes up so does the L and H scale Temp di...

Page 15: ...sition the igniter located inside the burn pot is ready to automatically light the fire when required When the toggle switch set to the Manual position the stove can be lit manually with either a gel or a wax type fire starter see lighting instructions on page 19 With the igniter toggle switch set in the Manual position the stove will automatically adjust heat output but the stove will not automat...

Page 16: ...ve a large viewing fire without blowing extra heat into the room During manual operation with the temperature dial set at 4 or less the distribution fan will not operate A 4 on the temperature dial and a 5 on the feed limit is approximately 80 output It is not necessary to operate the distribution blower below this point Therefore the control allows a higher burn rate a larger viewing fire without...

Page 17: ...feeder and burned 6 The ash pan can hold the ashes from approximately 1 ton of premium fuel This means the ashes will only need to be emptied a few times each year 7 Setting the feed limit for maximum burn With the unit burning in AUTO turn to Stove Mode and put the fan on H Set the Temperature Dial to 7 Allow the unit to burn for about 30 minutes and check ash on front of burn pot Figure 18 If th...

Page 18: ...this mode is to allow the operator to have a large viewing fire without blowing extra heat into the room During operation with the temperature dial set at 5 or less the distribution fan will not operate A 5 on the temperature dial and a 5 on the feed limit is approximately 80 output It is not necessary to operate the distribution blower below this point This control setting allows a higher burn ra...

Page 19: ...r or the ash pan door are open 4 Adjust Feed Rate If this is your first fire or you are trying different pellets set the feed limit to 4 Figure 19 This is a conservative number and will probably need to be increased After you know a feed rate setting that works well use that setting Remember if your feed rate is too high you may waste fuel 5 This is usually a weekly maintenance procedure Cleaning ...

Page 20: ...afety concern If the unit is adjusted too high only efficiency is lost If the unit is adjusted too low the low draft pressure switch will not allow the feed motor or the igniter to operate C o m b u s t i o n M o t o r S p e e d Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Figure22 Figure 23 Low Draft Voltage ...

Page 21: ... be cleaned Clean the glass with a soft cloth and mild glass cleaner Do not clean the glass when hot and avoid the use of abrasive cleaners Glass replacement Carefully remove all remaining glass and gasket materials prior to replacing the glass Lay the door face down on a flat surface Remove the glass retainers and screws Apply the gasket material to the face of the new glass Lay the glass into th...

Page 22: ... outdoors immediately and placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Other waste shall not be placed in this container Cleaning The stove should be shut down...

Page 23: ...HE STOVE LIVE PELLETS IF SUCKED INTO THE VACUUM WILL LIGHT THE VACUUM ON FIRE AND MAY ULTIMATELY CAUSE A HOUSE FIRE 9 Use a brush to clean the flue being careful not to damage the ESP see Figure 30 The flue goes straight through into the vent pipe Figure 27 therefore the vent pipe can also be cleaned to some extent through the flue outlet 10 Reinstall the blower cover and close the latch 11 Slide ...

Page 24: ...he igniter is made to be removable for service by insulated male female wire connectors These connections between the hot leads the wires inside the burn pot and the cold leads the wires from the control board are always pulled to the rear of the feeder body Not coiled inside the burn pot It is very important that these connections are to the inside rear of the feeder body Also the extra wire of t...

Page 25: ...pted by the switch If the switch opens when the cycle is at rest the power light for the feed motor will not illuminate Be sure all doors including the hopper lid are securely closed when operating the appliance Pellet Fines may build up in this area Low Draft Sensor Air Intake Flapper Pellet fines may accumulate in the feeder body over a period of time therefore a yearly inspection and cleaning o...

Page 26: ... intake 3 Burn pot or heat exchanger tubes may need to be cleaned 4 Combination of all the above 5 6 status blink A6 blink control board status indication is caused by poor or incomplete combustion The circuit board has the ability to track the combustion through feed settings and ESP temperatures When the control board has calculated poor or incomplete combustion it will shut down the unit as a s...

Page 27: ...ture content takes energy to dry and tends to cool the appliance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through the feed system NOTICE Hearth Home Technologies is not responsible for stove performance or extra maintenance required as a result of using fuel with higher ash or mineral content Tested and approved for use with wood p...

Page 28: ...3 90 05822R29_JR15_04 14 ...

Page 29: ...tended for continued operation Your appliance will recognize when power is restored What happens depends on ESP temperature and whether it is equipped with automatic ignition In Automatic setting units equipped with automatic ignition will respond to the set point and ESP temperature and resume normal operation In Manual setting or for units without automatic ignition If the ESP is cool the applia...

Page 30: ... WIRE IS GROUND POWER CORD 18 3 RUBBER CORD WHITE GREEN BLUE GREEN WHITE RED MALE FEMALE CONNECTIONS BROWN WHITE MALE FEMALE CONNECTIONS LT BLUE LT BLUE INSIDE BURNPOT IGNITER ELEMENT WHITE 11 PIN PLUG PART NO 3 89 06504J BLACK RED 11 10 4 WHITE EMPTY BLUE YELLOW WHITE WHITE 7 9 8 6 5 WHITE PLUGGED BROWN 2 3 1 TWISTED WIRE REMOTE SENSOR PORTS BLACK WHITE YELLOW ESP ESP BOARD CONTROL ESP PROBE 6 AM...

Page 31: ...ction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered ...

Page 32: ...ty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plat...

Page 33: ...33 P61A Pellet Stove 3 90 05822R29_JR15_04 14 Service Maintenance Log Date Of Service Performed By Description Of Service ...

Page 34: ...34 P61A Pellet Stove 3 90 05822R29_JR15_04 14 Service Maintenance Log Date Of Service Performed By Description Of Service ...

Page 35: ...35 P61A Pellet Stove 3 90 05822R29_JR15_04 14 ...

Page 36: ...ce This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using environmentally responsible fuels Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax PA USA ...