background image

B=BLACK,

A=RED

IMPORTANT NOTE:

IMPROPER WIRING IS THE #1 CAUSE 
OF PROBLEMS IN THE OPERATION OF A VEHICLE LIFT.

FOLLOW THE WIRING INSTRUCTIONS CAREFULLY

BLACK WIR

E

SIDE MOUNT

BLACK

 WIRE

OR

OR

TOP MOUNT

WIRING THE VEHICLE

TO BATTERY

END

CONNECTOR

LETTERS ARE
MOLDED INTO
PLASTIC

HINGED
RETAINER

A

B

BLACK WIR

E

RED WIRE

Protectiv

e

tubing

CORRECT

ADJUST BY
PRYING OUT
SLIGHTLY

IF NEEDED

PROBING FOR 12 VOLTS MAY INDICATE 

A CONNECTION, BUT NOT NECESSARILY

A SUFFICIENT CONNECTION.

THE LIFT’S MOTOR CAN DRAW UP TO

30 AMPS AT SOME POINTS, REQUIRING 

ALL OF THE AVAILABLE 

 TO FLOW

PROPER CURRENT. POOR CONNECTIONS

ARE THE #1 PROBLEM ASSOCIATED WITH

A SLOW, WARM, POORLY PERFORMING MOTOR.

NOT ONLY WILL THE MOTOR PERFORM POORLY,

BUT WILL PREMATURELY DETERIORATE.

IF A SINGLE STRAND OF A MULTI-

STRAND WIRE IS MAKING CONTACT,

12V WILL  APPEAR ON THE METER, OR TEST LIGHT,

BUT WILL NOT ALLOW THE MOTOR TO OPERATE.

IT IS ALWAYS BEST TO TEST BOTH

CURRENT AND VOLTAGE, OR RUN THE MOTOR

WITH KNOWN GOOD SHOP BATTERY OR POWER 

SOURCE WHEN TROUBLESHOOTING.

WIRE

WHEN THE INSTALLATION

REQUIRES THE WIRING 

HARNESS BE RUN ON THE

UNDERSIDE OF THE VEHICLE,

ROUTE THE HARNESS AWAY

FROM THE EXHAUST SYSTEM,

BRAKE LINES, FUEL LINES< GAS

TANK, PINCH POINTS, AND SHARP

EDGES. LOCATE THE WIRING 

HARNESS WHERE IT CAN NOT

BE SNAGGED BY ROAD DEBRIS

RED WIRE

RED WIRE

OR

LAST

NEVER ATTEMPT 
TO CONNECT
THE HARNESS 
TO A SECONDARY
POWER SOURCE. 
ALWAYS CONNECT 
BOTH LEADS 
DIRECTLY TO THE 
BATTERY

20 AMP

 SELF

RESETTING
CIRCUIT
BREAKER

SEALS

LOCATED IN THE HARDWARE PACK IS THE VEHICLE WIRING HARNESS. THE HARNESS IS MANUFACTURED TO, AND COMPLIES WITH, THE
SAE J1128 REQUIREMENTS. THE WIRE HARNESS IS APPROXIMATELY 23 ft LONG AND WILL ACCOMMODATE MOST VEHICLES.

YOUR HEAVY DUTY HARNESS HAS BEEN LEFT UN-ASSEMBLED 
FOR EASE OF INSTALLATION. THE END CONNECTOR HAS BEEN 
INCLUDED SEPARATELY FROM THE HARNESS TO ALLOW
THE INSTALLER TO THE RUN THE WIRE UNDER AND THROUGH 
THE VEHICLE WITH THE SMALLEST HOLE POSSIBLE. FOLLOW 
THESE INSTRUCTIONS TO ASSURE PROPER INSTALLATION.

UNWIND THE HARNESS AND LAY IT FLAT. 
ONE END OF THE HARNESS HAS 2 COVERED PINS. 
THIS IS THE LIFT END OF THE HARNESS AND 
GOES TO THE MIDDLE OF THE VEHICLE AND INSIDE 
TO THE REAR CARGO AREA.

BEGIN ROUTING THE WIRING HARNESS AT THE VEHICLE BATTERY.
ATTACH THE BLACK WIRE TO THE NEGATIVE TERMINAL ON THE BATTERY.
DO NOT ATTACH THE RED WIRE UNTIL THE END.

RUN THE WIRING HARNESS UNDER OR WHEN POSSIBLE THROUGH 
THE VEHICLE, BACK TO THE REAR CARGO AREA. ALWAYS LOCATE
THE WIRING WHERE IT CAN NOT BE SNAGGED BY ROAD DEBRIS AND
AWAY FROM THE GAS TANK.
THROUGH THE VEHICLE IS BEST FOR THE AL-600 SERIES, GAINING ENTRY
INTO THE VEHICLE THROUGH THE FIREWALL. HOWEVER IF YOU WISH
TO RUN THE HARNESS UNDER THE VEHICLE, A HOLE WILL MOST LIKELY
NEED TO BE DRILLED TO GET THE WIRE INTO THE REAR CARGO AREA.
IF THE HARNESS IS TOO LONG FOR THE VEHICLE, COIL THE 
EXCESS WIRE AND SECURE IT TO THE VEHICLE FRAME 
WITH SUPPLIED TIE WRAPS.

DO NOT CUT OR SHORTEN  THE HARNESS.

ONCE THE HARNESS IS RUN INTO
THE VEHICLE, REMOVE PIN’S
PROTECTIVE TUBING.

INSPECT THE PIN’S RETAINING FLANGES.
THE MAY HAVE BECOME DEFORMED 
WHILE RUNNING THEM THROUGH THE VEHICLE.
THESE ARE CRITICAL TO SECURE THE PINS INSIDE
THE END CONNECTOR. ADJUST AS NEEDED.

FLIP OPEN END CONNECTOR’S HINGED RETAINER.
INSERT PINS AS SHOWN:

VERIFY THE WIRES CAN NOT BE PULLED OUT
BY MODERATELY PULLING ON WIRE.

BE SURE WIRE SEALS ARE INSIDE CONNECTOR, 
AND CLOSE THE END CONNECTOR’S HINGED RETAINER.

PLUG CONNECTOR INTO LIFT

LAST: ATTACH RED WIRE TO THE POSITIVE
TERMINAL ON THE BATTERY

SIDE MOUNT

TOP MOUNT

3

Summary of Contents for AL650

Page 1: ...AL690 Side Door Hybrid Lift AL650 Hybrid Powerchair Lift w Docking Station 09 16 09 AL600 Universal Hybrid Lift...

Page 2: ...4 1 2 Tall Spacer 4 1 4 Tall Spacer 650 Hardware Pack DOCKING PLATE ASSY 600 PLATFORM FOOT PLATE FOOT PLATE 650 PLATFORM 690 PLATFORM UNPACKING THE LIFT AL 617 REAR LEG FRONT LEG LEG LEG AL600 AL650...

Page 3: ...ft LONG AND WILLACCOMMODATE MOST VEHICLES YOUR HEAVY DUTY HARNESS HAS BEEN LEFT UN ASSEMBLED FOR EASE OF INSTALLATION THE END CONNECTOR HAS BEEN INCLUDED SEPARATELY FROM THE HARNESS TO ALLOW THE INST...

Page 4: ...spacers 1 25 2 25 x4 x4 x4 PRIOR TO MOUNTING DOCKING PLATE TO CHAIR Docking Station Height AL650 0 25 0 25 1 00 1 00 0 25 0 25 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 0 25 0 25 1 00 1 00 0 50 0 50 0 2...

Page 5: ...TO CHAIR S GROUND CLEARANCE CHART ON PREVIOUS PAGE DO NOT ADD SPACERS TO CHAIR REMOVE LOCKING STATION AND INSERT APPROPRIATE NUMBER OF SPACERS RE ATT ACH TO PLATFORM CHANGE TO LONGER SCREWS IF NECESSA...

Page 6: ...RECOMMENDED BY HARMAR FIND APPROXIMATE CENTER OF THE CHAIR USE EXISTING HOLES WHEREVER POSSIBLE IF TOO LITTLE OR NO HOLES EXIST HOLES WILL NEED TO BE DRILLED REMOVE BATTERIES AND USE PLATE AS TEMPLATE...

Page 7: ...NTAINS 4 1 4 20 x 3 1 4 U BOLTS 8 U BOLT BACKING PLATES 16 SPLIT LOCK WASHERS 16 1 4 20 NUTS SEAT POST SEAT POST SEAT POST SEAT POST THERE ARE 2 OPTIONS ON HOW TOATTACH THE STRAP HOOKS TO THE CHAIR TH...

Page 8: ...ROLLER ATTACH LIFT BOLT UP FROM UNDER USING THE SUPPLIED BOLT NUT WASHER 2 AND BRACKETS AS INDICATED LEAVE ALL HARDWARE LOOSE FOR ADJUSTMENT PURPOSES INSTALL PLATFORM RUN LIFT OUT and to the ground AT...

Page 9: ...NT POINT SEAT ATTACHMENT POINT SEAT ATTACHMENT POINT WASHER WASHER X4 4 REAR LEG ASSEMBLY FRONT LEG ASSEMBLY SIDE DOOR EXIT SIDE DOOR EXIT ASSEMBLED REAR LEG FOR REFERENCE PURPOSES TIGHTEN ALL FASTENE...

Page 10: ...back you may wish to fold it to the down position This will allow you more clearance when loading the chair into the vehicle Depending on the size of your chair you may need to remove the head rest to...

Page 11: ...Scooter While holding the hand control stand to the side and away from the lift Press the up button again The lift will raise and retract into the vehicle The lift is retracted fully when the platform...

Page 12: ...ir is locked onto Platform TO RELEASE CHAIR Slide knob this direction To Unload Chair Lower Platform to the ground Push knob as shown to the right Drive off chair in reverese The Docking Station will...

Page 13: ...Backs If your chair has a folding seat back you may wish to fold it to the down position This will allow you more clearance when loading the chair into the vehicle Depending on the size of your chair...

Page 14: ...rates slowly Possible Cause Verify the vehicle harness is tightly attached to the battery and there is no build up of corrosion 12 volts should be present at the end connector but does not indicate fu...

Page 15: ..._____________________________________________________________ DATE __________________ SERVICE PERFORMED ______________________________________________________________________ DATE __________________ S...

Page 16: ...L SPACER TUBE 6 1 H600803 HPL BASE LEG SEE DETAIL A DETAIL A x6 6 1 1 6 2 6 3 6 4 6 5 6 ASSEMBLY PARTS ITEM QTY PART NO DESCRIPTION 1 2 0_25 20_LOCK_NUT 90640A129 2 1 1BASE ASSY AL600 ASSEMBLY PART 1...

Page 17: ...OTTER PIN 11 2 H600132 AL600 PLASTIC SHIM 12 1 H600135 AL600 DOUBLE SPROCKET 13 1 H600150 SPROCKET 35B8 14 1 H600802 HPL MIDDLE STAGE 1 1 2 4 3 3 4 2 5 2 6 1 7 1 8 1 9 2 10 1 11 2 12 1 13 1 14 1 5 2 1...

Page 18: ...16 BSCS 0 25 28 x 0 75 6 4 95615A140 NL 0 375 16 7 1 98407A134 E CLIP for 3 8 SHAFT ZP STEEL 8 1 ALA21011 MOTOR H600801 9 1 ALA21020 SPOOL CHAIN 10 1 ALA21055 STRAP TAB 16 ga 11 1 ALA214 SPOOL 12 2 AL...

Page 19: ...A313 SHCS 1 4 28 x 1 4 8 2 92865A538 HHCS 1 4 20 x 5 8 L GRADE ZP STEEL 9 2 92949A113 BSCS 4 40 x 0 75 10 1 9654K614 ES 1 50 LG 0 3125 OD 0 020 WIRE 11 1 ALA50006 BACKING PLATE ASSEMBLY PARTS ITEM QTY...

Page 20: ...3 STRAP ASSEMBLY 1 1 H600800 PLATFORM WELDMENT AL 600 ALA550 DOCKING STATION ASSEMBLY PARTS ITEM QTY PART NO DESCRIPTION 1 2 2 2 3 4 4 4 5 6 7 8 9 10 11 ALA60133 J HOOK ZINC PLATED 3 8 DIA HHCS 1 2 13...

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