background image

VEHICLE  FLOOR

INSTALLATION 

WASHER

IF NO SEAT ATTACHMENT 

POINTS ARE AVAILABLE

AL 600/650 - INSTALLATION 

FULL

Y AS

SEMBLED L

EG

FOR

REFE

RENC

E P

UR

POSES

BUMPER

OF

VEHICLE

BUMPER

OF

VEHICLE

J-HOOKS MUST
FACE TOWAR

DS 

FRONT OF VEHICL

E

J-HOOKS MUST
FACE TOWAR

DS 

FRONT OF VEHICL

E

BACK OF LIFT

SEAT ATTACHM

ENT POINT

SEAT ATTACHMENT

 POINT

WASHER

WASHER

WASHER

WASHER

(X4)

FOOT PLATE

LEG ASSEMBLY

(REPLACED
IF BA-02 IS USED)

32”

42”

LOAD LINE

(CLOSED DOOR INNER SURFACE)

PLACE LEG ASSEMBLY

ATTACH LEG ASSEMBLY

INSTALL LEVELING FEET

POSITION LIFT

APPLICATION: SCOOTER

OFFSET

 LIFT’S POSITION

APPLICATION: POWERCHAIR

CENTER

 LIFT’S POSITION

PLACE LIFT ON TOP OF LEG
AND  FOOT PLATE

PLUG IN HAND
CONTROLLER

ATTACH LIFT

BOLT UP FROM UNDER
USING THE SUPPLIED
BOLT / NUT / WASHER (2)
AND BRACKETS AS 
INDICATED

LEAVE ALL 
HARDWARE
LOOSE FOR
ADJUSTMENT
PURPOSES

INSTALL PLATFORM

RUN LIFT “OUT” ( and to the ground )
ATTACH PLATFORM w/ PROVIDED HARDWARE

TEST TRAVEL OF LIFT. TEST CARGO DOOR
FOR CLEARANCE, ADJUST AS  NEEDED

CENTER

2

2

3

4

5

7

5

5

6

8

6

6

6

6

4

LOCATE LEG
32” to 42” FROM
LOAD LINE 
WHERE SEAT
ATTACHMENT
POINTS MAY LIE

IF NO POINTS
ARE AVAILABLE
DRILL IN THIS 
AREA, 15-1/2”
APART

USE J-HOOKS

OR

BOLT THRU FLOOR

ADJUST AS NEEDED 
TO LEVEL / CLEAR 
DOOR THRESHOLD

5/16”

15.5”

REMOVE 3rd ROW SEAT

1

LEAVE LOOSE

FOR NOW

LEAVE LOOSE

FOR NOW

USE EXTREME 

CAUTION

AVOID GAS TANK
FUEL / BRAKE /
ELECTRICAL LINES

TO VEHICLE 

HARNESS

PLUG ON 
LIFT

2nd ROW SEATING

ATTACH PLA

TE IF

APPLICATION IS 
FOR A SCOOTER

AL 6

17

TIGHTEN ALL FASTENERS

POSITION BOLTS AND U-BRACKETS
FOR STEP 6 BEFORE PROCEEDING

8

Summary of Contents for AL650

Page 1: ...AL690 Side Door Hybrid Lift AL650 Hybrid Powerchair Lift w Docking Station 09 16 09 AL600 Universal Hybrid Lift...

Page 2: ...4 1 2 Tall Spacer 4 1 4 Tall Spacer 650 Hardware Pack DOCKING PLATE ASSY 600 PLATFORM FOOT PLATE FOOT PLATE 650 PLATFORM 690 PLATFORM UNPACKING THE LIFT AL 617 REAR LEG FRONT LEG LEG LEG AL600 AL650...

Page 3: ...ft LONG AND WILLACCOMMODATE MOST VEHICLES YOUR HEAVY DUTY HARNESS HAS BEEN LEFT UN ASSEMBLED FOR EASE OF INSTALLATION THE END CONNECTOR HAS BEEN INCLUDED SEPARATELY FROM THE HARNESS TO ALLOW THE INST...

Page 4: ...spacers 1 25 2 25 x4 x4 x4 PRIOR TO MOUNTING DOCKING PLATE TO CHAIR Docking Station Height AL650 0 25 0 25 1 00 1 00 0 25 0 25 1 00 1 00 1 00 1 00 1 00 1 00 1 00 1 00 0 25 0 25 1 00 1 00 0 50 0 50 0 2...

Page 5: ...TO CHAIR S GROUND CLEARANCE CHART ON PREVIOUS PAGE DO NOT ADD SPACERS TO CHAIR REMOVE LOCKING STATION AND INSERT APPROPRIATE NUMBER OF SPACERS RE ATT ACH TO PLATFORM CHANGE TO LONGER SCREWS IF NECESSA...

Page 6: ...RECOMMENDED BY HARMAR FIND APPROXIMATE CENTER OF THE CHAIR USE EXISTING HOLES WHEREVER POSSIBLE IF TOO LITTLE OR NO HOLES EXIST HOLES WILL NEED TO BE DRILLED REMOVE BATTERIES AND USE PLATE AS TEMPLATE...

Page 7: ...NTAINS 4 1 4 20 x 3 1 4 U BOLTS 8 U BOLT BACKING PLATES 16 SPLIT LOCK WASHERS 16 1 4 20 NUTS SEAT POST SEAT POST SEAT POST SEAT POST THERE ARE 2 OPTIONS ON HOW TOATTACH THE STRAP HOOKS TO THE CHAIR TH...

Page 8: ...ROLLER ATTACH LIFT BOLT UP FROM UNDER USING THE SUPPLIED BOLT NUT WASHER 2 AND BRACKETS AS INDICATED LEAVE ALL HARDWARE LOOSE FOR ADJUSTMENT PURPOSES INSTALL PLATFORM RUN LIFT OUT and to the ground AT...

Page 9: ...NT POINT SEAT ATTACHMENT POINT SEAT ATTACHMENT POINT WASHER WASHER X4 4 REAR LEG ASSEMBLY FRONT LEG ASSEMBLY SIDE DOOR EXIT SIDE DOOR EXIT ASSEMBLED REAR LEG FOR REFERENCE PURPOSES TIGHTEN ALL FASTENE...

Page 10: ...back you may wish to fold it to the down position This will allow you more clearance when loading the chair into the vehicle Depending on the size of your chair you may need to remove the head rest to...

Page 11: ...Scooter While holding the hand control stand to the side and away from the lift Press the up button again The lift will raise and retract into the vehicle The lift is retracted fully when the platform...

Page 12: ...ir is locked onto Platform TO RELEASE CHAIR Slide knob this direction To Unload Chair Lower Platform to the ground Push knob as shown to the right Drive off chair in reverese The Docking Station will...

Page 13: ...Backs If your chair has a folding seat back you may wish to fold it to the down position This will allow you more clearance when loading the chair into the vehicle Depending on the size of your chair...

Page 14: ...rates slowly Possible Cause Verify the vehicle harness is tightly attached to the battery and there is no build up of corrosion 12 volts should be present at the end connector but does not indicate fu...

Page 15: ..._____________________________________________________________ DATE __________________ SERVICE PERFORMED ______________________________________________________________________ DATE __________________ S...

Page 16: ...L SPACER TUBE 6 1 H600803 HPL BASE LEG SEE DETAIL A DETAIL A x6 6 1 1 6 2 6 3 6 4 6 5 6 ASSEMBLY PARTS ITEM QTY PART NO DESCRIPTION 1 2 0_25 20_LOCK_NUT 90640A129 2 1 1BASE ASSY AL600 ASSEMBLY PART 1...

Page 17: ...OTTER PIN 11 2 H600132 AL600 PLASTIC SHIM 12 1 H600135 AL600 DOUBLE SPROCKET 13 1 H600150 SPROCKET 35B8 14 1 H600802 HPL MIDDLE STAGE 1 1 2 4 3 3 4 2 5 2 6 1 7 1 8 1 9 2 10 1 11 2 12 1 13 1 14 1 5 2 1...

Page 18: ...16 BSCS 0 25 28 x 0 75 6 4 95615A140 NL 0 375 16 7 1 98407A134 E CLIP for 3 8 SHAFT ZP STEEL 8 1 ALA21011 MOTOR H600801 9 1 ALA21020 SPOOL CHAIN 10 1 ALA21055 STRAP TAB 16 ga 11 1 ALA214 SPOOL 12 2 AL...

Page 19: ...A313 SHCS 1 4 28 x 1 4 8 2 92865A538 HHCS 1 4 20 x 5 8 L GRADE ZP STEEL 9 2 92949A113 BSCS 4 40 x 0 75 10 1 9654K614 ES 1 50 LG 0 3125 OD 0 020 WIRE 11 1 ALA50006 BACKING PLATE ASSEMBLY PARTS ITEM QTY...

Page 20: ...3 STRAP ASSEMBLY 1 1 H600800 PLATFORM WELDMENT AL 600 ALA550 DOCKING STATION ASSEMBLY PARTS ITEM QTY PART NO DESCRIPTION 1 2 2 2 3 4 4 4 5 6 7 8 9 10 11 ALA60133 J HOOK ZINC PLATED 3 8 DIA HHCS 1 2 13...

Reviews: