Harper TURBO VAC 60R-HD, Operator'S & Parts Manual

Page 1: ...Turbo Vac TV60R TURBO VAC 60R HD 1 2024 OPERATOR S PARTS MANUAL...

Page 2: ...Turbo Vac TV60R...

Page 3: ...ury to you or others Whenever this symbol is used please pay very close attention to the information presented and make sure you fully understand If you do not contact your dealer or Harper Industries...

Page 4: ...ing but not limited to consequential labor costs or transportation charges in connection with replacement or repair of defective parts This warranty does not apply to parts subjected to misuse abuse a...

Page 5: ...n Air Screens TV60R HD Service Schedule Troubleshooting Optional Equipment PARTS SECTION Structure Frame Assy Wheel Assy Deck Arms Assy Attaching Deck Arms Fan Housing Air Return Fan Housing Assy Line...

Page 6: ...stles Rubber Finger Option 12 diameter X 60 wide rubber finger pick up rake Verticutter Option 12 diameter blades X 56 cutting width 28 10 Gauge blades on 2 spacing adjustable skids for height adjustm...

Page 7: ...Always keep the fins free of debris Hydraulic Reservoir The hydraulic reser voir on a TV60R HD has a 20 gallon capacity Air Return The air return allows air to be recirculated significantly reducing d...

Page 8: ...c TV60R TV60R HD Hydraulic System Hydraulic Reservoir Assembly Blower Motor Triple Gear Pump 6 Deck Pump Fan Pump Implement Pump 1 4 Ratio Gearbox DIP STICK HYDRAULIC OIL FILL FILTER INDICATOR DRAIN O...

Page 9: ...ts bolts and other fasteners should be checked after the first hour of op eration and every 8 to 10 hours there after for proper alignment and tight ness Make sure that all belts are in good condition...

Page 10: ...the hopper and replace the pin SAFETY WARNING Attempting to lower the hopper while the cylinder safety lock is engaged may cause damage to the cylinder and or the safety lock mechanism SAFETY WARNING...

Page 11: ...tightened equipment failure may result posing possible safety hazards Use proper torque specifications for all fasteners when they are replaced Hydraulics SAFETY WARNING HIGH PRESSURE FLUID HAZARD Es...

Page 12: ...eep the hydraulic pump from spinning with the PTO The Turbo Vac hydraulic system oper ates under high pressure Be sure the hydraulic system is disabled prior to service SAFETY WARNING Engage the tract...

Page 13: ...the positive terminal of the battery When using more than one tractor other power cords may be or dered p n 935071 2 Attach the unit to a tractor with a PTO Be sure that the Turbo Vac is level with t...

Page 14: ...ion Stopping Operation TV60R HD 1 Push the BROOM switch only on the remote control to turn off the broom Note The BLOWER switch is not used on the TV60R HD remote control 2 Move the throttle on the tr...

Page 15: ...se the clamp around the ball and secure with the lock collar Insert the pin to keep the lock collar in place For the jaw type displayed in the following photograph turn the handle until the jaw closes...

Page 16: ...there are adjust ments on the hitch and the tongue to keep the Turbo Vac level Deck Height The deck height should be adjusted so that the deck barely touches the grass Deck height is easily adjusted t...

Page 17: ...Turbo Vac TV60R 15...

Page 18: ...15 min b 2 30 min c 3 1 hr d 4 2 hrs e 8 sleep disabled 4 Sleep time programming complete Indicator Lights The transmitter has two LED indicators the red BATTERY DIAGNOSTIC indicator and the green TRA...

Page 19: ...power EIRP 10 mW RF Frequency 902 928 MHz Operating temperature Radio 40C to 85C Battery life min 30 hours continuous Vibration 3G to 200 Hz Outputs 5A maz each 20A system max POWER LIFT HOP LOWER HOP...

Page 20: ...needed Tighten set screws on bearings Check nuts bolts and fasteners to see that they are secure Tighten if needed Check hydraulic hoses and fittings for leaks using the method described in the Genera...

Page 21: ...ith regular oil will reduce biodegradability SAFETY WARNING Escaping hydraulic fluid under pressure can penetrate skin and cause serious injury or death Hydraulic System The hydraulic system of the TV...

Page 22: ...s not covered under warranty Sandy conditions will shorten the life of the blower liner To check the blower liner Raise hopper and set the safety lock as shown in the General Safety Guide lines Check...

Page 23: ...ging may occur If there is a noticeable decline in ability to pick up debris visually inspect screens for clogging and clean if nec essary The return air screens may be cleaned with a broom or water h...

Page 24: ...ron beta rated hydraulic filter and is designed for a long service life When the hydraulic oil is warm and the indicator needle is in the red portion of the gauge the filter needs to be changed Standa...

Page 25: ...ulic System Problem What to Check Hydraulic function will not respond or The RF receiver or transmitter may hold its position be malfunctioning Hydraulic cylinder seals may be worn and in need of repl...

Page 26: ...Turbo Vac TV60R...

Page 27: ...Turbo Vac TV60R Parts Turf Sweeper R Turf Sweeper R TV60R HD...

Page 28: ...Turbo Vac TV60R...

Page 29: ...ic Schematic Hydraulic Reservoir Hydraulic Pump Assy Oil Cooler Installation Fan Drive Hydraulics Deck Drive Hydraulics Fan and Deck Valves Implement Valve Implement Drive Hydraulics Electrical Remote...

Page 30: ...5 Zinc 110562 1 6 HUB COMPLETE 35 6LM 413001 2 7 GREASE ZERK 1 4 28 ST 510174 2 8 BUSHING 1 75 X 1 X 75 922006 4 9 WHEEL TIRE ASSEMBLY 943053 2 10 BROOM LIFT BUSHING 970370 2 11 BROOM LIFT WELDMENT 9...

Page 31: ...8 DUST CAP 410112 1 9 INNER BEARING 410114 1 10 OUTER BEARING 410115 1 11 HUB ASSY 413001 1 12 COTTER PIN 3 16 X 2 510175 1 13 TURF WHEEL AND TIRE ASSEMBLY 943053 1 14 Wheel 12 X 10 5 6 On 6 White w...

Page 32: ...74 6 8 BUSHING IGUS FOOT PEDAL 800128 4 9 BUSHING ADJUSABLE SKID 970855 2 10 HANDLE 375 X 4 25 970857 2 11 SPACER IDLER SPROCKET 970862 1 12 WELDMENT HEIGHT ADJUSTMENT 975015 2 13 WELDMENT TV60 VERTIC...

Page 33: ...LAT SPECIAL 1 25od 110662 5 WASHER 3 4 FLAT SAE 110678 6 Bolt 1 2 13 X 1 25 in Carriage 112070 7 CHAIN DECK LIFT 3 8 X 9 LINKS 970841 8 WELDMENT TV60HD RH ARM 975146 9 WELDMENT TV60HD LH ARM 975147 10...

Page 34: ...3 8 16 GR 5 110826 4 6 BEARING 4FNG 1 1 2 410851 2 7 KEY 3 8 X 3 8 X 2 25 411120 1 8 HUB COUPLING 1 1 2 BORE 922068 1 9 LOVEJOY COUPLER SPIDER 922069 1 10 COUPLING 5 8 BORE 5 32 KW 922098 1 11 KEY 3 8...

Page 35: ...96 6 NUT 1 2 13 110610 7 NUT 1 4 20 LOCK NYLON INSERT 110630 8 WASHER 1 2 LOCK 110666 9 BOLT 3 4 10 X 3 5 TAP 110713 10 BACK AIR RETURN 970390 11 LEFT AIR RETURN 970391 12 RIGHT AIR RETURN 970392 13 T...

Page 36: ...110423 4 4 BOLT 1 4 20 X 1 0 110464 11 5 NUT 1 4 20 LOCK NYLON INSERT 110630 23 6 CLAMP BAR 970086 1 7 BLOWER LINER RETAINER 970161 2 8 BLOWER LINER RETAINER 970162 2 9 BLOWER PLATE 970558 1 10 DEBRI...

Page 37: ...c TV60R 1 8 Parts List DESCRIPTION PART QTY ITEM BOLT 1 2 13 X 1 5 110429 6 1 NUT 1 2 13 110610 6 2 WASHER 1 2 FLAT STANDARD 110658 12 3 WASHER 1 2 LOCK 110666 6 4 11 4 2015 Fan Housing Installation 1...

Page 38: ...0615 NUT 1 2 13 UNITORQUE LOCK 17 110655 WASHER 5 8 LOCK 18 110658 WASHER 1 2 FLAT STANDARD 19 311691 SIGHT GLASS HOPPER 20 311692 Backing Plate Sight Glass 21 315257 PIN WELDMENT HOPPER DOOR 22 51016...

Page 39: ...ch 7 16 x 1 3 4 110305 4 BOLT 5 16 18 X 1 0 110423 5 NUT 5 16 18 LOCK NYLON 110603 6 WASHER 1 4 FLAT STANDARD 110673 7 SCREW 1 4 X 1 TEK SELF TAP 710586 8 PIN STABILIZER 942161 9 MIDDLE SCREEN 970366...

Page 40: ...0606 NUT 5 16 18 WIZ FLANGE 7 110639 NUT 5 8 11 UNITORQUE LOCK 8 110663 WASHER 5 8 FLAT SAE Parts List ITEM PART DESCRIPTION 9 302060 SWIVEL GARDEN HOSE TO PIPE 10 302061 LOCKNUT 3 4 NPT 11 302062 PLU...

Page 41: ...M DISENGAGE BOTH FAN AND BROOM WHEN TRANSPORTING AFTER DUMPING BE SURE HOPPER AND DOOR LATCHES ARE SECURE NOT FOR HIGHWAY USE UNLESS CONFORMS TO LOCAL VEHICLE CODES USE EXTREME CAUTION ON SLOPED AREAS...

Page 42: ...Turbo Vac TV60R 2 1 923017 923017...

Page 43: ...2BH 12MB 45 120545 1 10 ADAPTER 20BH 16MB90 120546 2 11 MAGNET 2 x2 x1 RECT 15LB 312025 2 12 STRAINER SUCTION SAE 20 16 25 GPM 322012 2 13 DIP STICK TV30 HYDRAULIC TANK 322025 1 14 FILL NECK ASSY BREA...

Page 44: ...ar 1 55 1 55 24 cu in 923016 1 11 Gearbox M7 Bima 1 4 942272 1 12 SHAFT ASSY 35R PTO 945007 1 13 SUPPORT TV60 GEARBOX 970860 1 14 SHIELD PTO 970864 1 15 12 10 2015 PTO Drive Pump Assembly 4 9 10 7 8 1...

Page 45: ...10630 5 CLAMP 1 75 T BOLT 112007 6 ADAPTER 12MJ 16MB 120256 7 ADAPTER 12MJ 12FJX 12MJ 120268 8 ADAPTER 20BH 16MB90 120546 9 SHROUD COOLER FAN 311493 10 COOLER HYDRAULIC TV30 322028 11 SWITCH ASSY 140...

Page 46: ...68 ADAPTER 12MJ 12FJX 12MJ 14 120677 ADAPTER 20BH 16MB45 15 DECK VALVE 16 920019 HOSE FAN DECK SUCTION 17 920020 HOSE ASSY FAN VALVE PRESSURE 18 920021 HOSE ASSY FAN MTR PRESSURE Parts List ITEM PART...

Page 47: ...B 12 120268 ADAPTER 12MJ 12FJX 12MJ 13 120677 ADAPTER 20BH 16MB45 14 DECK VALVE Parts List ITEM PART DESCRIPTION 15 920016 HOSE ASSY DECK VALVE TO COOLER 16 920019 HOSE FAN DECK SUCTION 17 920025 HOSE...

Page 48: ...OND SPINDOWN DECK VALVE THE DECK VALVE WILL NEED TO BE ADJUSTED AFTER THE ROTOR IS INSTALLED INTIALLY THE COUNTER BALANCE IS ADJUSTED ALL THE WAY OUT ADJUSTING THE COUNTER BALANCE VALVE THE SPINDOWN F...

Page 49: ...6MJ 6MB 120319 8 2 MANIFOLD TV60R HD CYLINDER 923015 1 3 12 1 2015 Implement Valve X 6 1 2 2 3 923015 Valve Service Parts PART DESCRIPTION 210871 SPOOL 10 4W3P TANDEM CENTER 322074 CHECK 8 PILOT TO O...

Page 50: ...6MJ 6MB90 R 062 16 323019 CYLINDER 2 X 8 SAE 6 17 522104 DOUBLE HOSE CLAMP 18 920029 HOSE ASSY CYL MANIFOLD PRESS 19 920030 HOSE ASSY CYL MANIFOLD RETURN 20 920032 HOSE IMPLEMENT SUCTION 21 922021 HY...

Page 51: ...AMP ADEL AC28 265 HOLE 130012 5 SCREW 10 24 X 0 5 RHMS 510960 6 RELAY 530111 7 SWITCH PADDLE CARLING 29261 832004 8 SWITCH PADDLE CARLING 29253 832005 9 SWITCH MOUNT END 832007 10 SWITCH MOUNT MIDDLE...

Page 52: ...Turbo Vac TV60R 3 2...

Page 53: ...011 21 2 942273 BEARING 4FNG VCJ 1 1 2 22 1 942274 Sprocket Roller Chain 60BTB16H 1610 23 1 942275 Bushing Taper 1610 1 0 Bore 24 1 942277 Sprocket Roller Chain 60BTB19H 1610 25 1 942278 Bushing Taper...

Page 54: ...KET IDLER 6011 22 2 942273 BEARING 4FNG VCJ 1 1 2 23 1 942274 Sprocket Roller Chain 60BTB16H 1610 24 1 942275 Bushing Taper 1610 1 0 Bore 25 1 942277 Sprocket Roller Chain 60BTB19H 1610 26 1 942278 Bu...

Page 55: ...GER ROTOR WELDMENT 315179 1 9 SPROCKET 50B19 X 1 342016 1 10 Key 1 4 x 1 4 x 1 25 510089 1 11 BEARING 1 2 BOLT FLANGE 942080 2 12 SPROCKET IDLER 50 x 13T x 5 8ID 942279 1 13 SPROCKET ROLLER CHAIN 50BS...

Page 56: ...342016 1 9 KEY 1 4 X 1 4 X 1 25 in 510089 2 10 BEARING 1 2 BOLT FLANGE 942080 2 11 SPROCKET IDLER 50 x 13T x 5 8ID 942279 1 12 SPROCKET ROLLER CHAIN 50BS13 X 1 942280 1 13 CHAIN ROLLER 50 TV60HD 94228...

Page 57: ...bo Vac TV60R NOTES Harper Industries Inc 151 E Highway 160 Harper KS 67058 Website www harperindustries com Telephone 620 896 7381 Toll Free 800 835 1042 Fax 620 896 7129 E mail info harperindustries...