Harper TURBO VAC 60R, Operator'S Manual

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Page 3: ...t in injury to you or others Whenever this symbol is used please pay very close attention to the information presented and make sure you fully understand If you do not contact your dealer or Harper Industries for clarifica tion SAFETY WARNING All shields and guards must be in place for proper and safe operation of this equipment Where they are shown removed in this manual it is for purposes of ill...

Page 4: ...n No prod uct or part may be returned for warranty evaluation without prior approval This warranty does not apply to parts subjected to misuse abuse alteration improper or inadequate maintenance or normal wear including belts and broom Gasoline engines are not covered under this warranty Refer to manufac turer s warranty for specific warranty information Harper Industries its agents or representat...

Page 5: ...vice Lubrication TV60RE Hydraulic Oil Reservoir TV60RE Hydraulic Oil Reservoir TV60RH Hydraulic Oil Cooler Remote Control Blower Liner Return Air Screens TV60RE Service Schedule TV60RH Service Schedule Troubleshooting Optional Equipment PARTS SECTION Hydraulics TV60RH Hydraulic Schematic Machine Hydraulics Hydraulic Res Valve and Drive TV60RH Hydraulic Tank and Valve Hydraulic Valve Remote Wiring ...

Page 6: ...ion and replacement UHMW poly liner Ultra High Molecular Weight Polyethylene Broom Drive Hydraulic motor direct drive Broom 17 diameter X 60 wide pick up broom with heavy duty polyethyl ene bristles and adjustable gauge wheels Bearings Greasable sealed bearings Hopper 7 yard capacity Wheels Tires 6 bolt steel wheels Tires 225 X 60R15 steel belted radials Optional Duals Optional dual wheels are ava...

Page 7: ...rake up the material from the turf Jack Stand The jack stand supports the front of the Turbo Vac when it is not attached to a tow vehicle During operation the jack stand must be up with the wheel removed and in the stow location Ball Hitch The TV60R is towed with a ball hitch Unit is not approved highway towing Remote Controls A wireless transmitter allows functions of the Turbo Vac to be controll...

Page 8: ...R R Turbo Vac TV60R TV60RE HP Kohler Engine TV60RE Hydraulic System Fill Locations Hydraulic Reservoir Assembly Components Under Hopper 6 ...

Page 9: ...ir stream Oil Cooler The oil cooler prevents the hydraulic oil from over heating Always keep the fins free of debris Hydraulic Reservoir The hydraulic reser voir on a TV60RH has a 20 gallon capacity Air Return The air return allows air to be recirculated significantly reducing dust Hopper The hopper stores up to seven yards of collected material Manual Controls All of the functions on the Turbo Va...

Page 10: ...draulic System Hydraulic Reservoir Assembly PTO Gear Pump on Tractor PTO Blower Motor Flow Control Valve PTO Gear Pump unit parked NOTE The PTO gear pump should be stored as shown in the above photograph when the TV60RH is parked 8 ...

Page 11: ... Nuts bolts and other fasteners should be checked after the first hour of op eration and every 8 to 10 hours there after for proper alignment and tight ness Make sure that all belts are in good condition and replace if necessary During Operation While operating the equipment make sure that no foreign objects such as rocks bottles or other hard materials are in the path of the Turbo Vac If an objec...

Page 12: ...e hopper and replace the pin SAFETY WARNING Attempting to lower the hopper while the cylinder safety lock is engaged may cause damage to the cylinder and or the safety lock mechanism SAFETY WARNING If it is necessary to get between the hopper and the hopper door set the door prop to avoid being pinched To set the door prop pull the door open and insert prop into pre cut hole in door Safety Decals ...

Page 13: ...lowest point collecting and becoming increasingly hazardous One part gasoline in 20 parts air will explode easily and violently Wipe up spilled gasoline immediately Do not store gasoline in a room with an appliance that has a gas pilot or elec trical switch that may cause sparks Always store gasoline outside in a safety can a can that has a flame arrestor and pressure relief valve in pour spout Ne...

Page 14: ...ngine manual for addi tional information on gasoline SAFETY WARNING The battery on Turbo Vacs with electric start can produce explosive gasses Ventilate when charging battery or us ing in an enclosed space DO NOT produce sparks from cable clamps tools or other sources DO NOT allow flames or smoking in the vicinity of the battery Shield eyes when working near battery TV60RH Avoid wearing loose clot...

Page 15: ...throttle up to operating speed when the blower and broom are engaged SAFETY WARNING Periodically clean material away from engine to lessen the possibility of fire TV60RH 1 Before using the TV60RH for the first time install the battery cable onto the tractor battery to supply power to the unit s valve and RF receiver Connect the black wire of the cable to the negative terminal and the red wire with...

Page 16: ...ontrol to turn off the TV60RE functions 2 Shut off the engine and allow the ma chine to come to a complete stop TV60RH 1 Push the BROOM switch only on the remote control to turn off the broom Note The BLOWER switch is not used on the TV60RH remote control 2 Move the throttle on the tractor to the SLOW position and disengage the PTO lever to turn off the blower 3 Shut off the tractor engine and all...

Page 17: ... close the clamp around the ball and secure with the lock collar Insert the pin to keep the lock collar in place For the jaw type displayed in the following photograph turn the handle until the jaw closes completely around the ball The jack stand should be up with the wheel in stow location whenever the Turbo Vac is connected to a tow vehi cle Always use the safety pin to lock the broom lift when ...

Page 18: ...own depending on which set of holes on the frame are used The hitches on different tow vehicles vary in height so there are adjust ments on the hitch and the tongue to keep the Turbo Vac level Broom Height The broom height should be adjusted so that the broom barely touches the grass Broom height is easily adjusted tight ening or loosening the nuts on the broom height adjustment Make sure that bot...

Page 19: ...and decrease blower performance To replace the drive belt loosen the belt tensioner and remove the old belt Install the new belt and follow the same procedure for adjusting tension as described previously Inspect the belts frequently and main tain the correct tension and alignment TV60RE Hydraulic Pump Belt To adjust the belt tension on the hy draulic pump loosen the adjustment nut and the nut whe...

Page 20: ...belts Tighten if needed Tighten set screws on bearings Check nuts bolts and fasteners to see that they are secure Tighten if needed Check hydraulic hoses and fittings for leaks using the method described in the General Safety Guidelines Tighten or replace if needed Lubrication Nine grease zerks in the following locations should be greased daily to reduce wear Hopper door latches 2 Broom lift 2 Blo...

Page 21: ...element unscrew the cover remove the old element and insert the new one To add hydraulic oil to a TV60RH reservoir For small quantities simply remove cover and add oil The oil will seep past the filter element slowly For larger quantities remove the cover and the filter element Take extra care that no impurities enter the reservoir Maintain the oil level in the reservoir between the FILL and ADD m...

Page 22: ... is not covered under warranty Sandy conditions will shorten the life of the blower liner To check the blower liner Raise hopper and set the safety lock as shown in the General Safety Guide lines Check the blower liner located around the inside of the blower housing If the blower liner is damaged or worn through replace it before damage is done to the blower housing SAFETY WARNING Before attemptin...

Page 23: ...lugging may occur If there is a noticeable decline in ability to pick up debris visually inspect screens for clogging and clean if nec essary The return air screens may be cleaned with a broom or water hose and may be removed if necessary SAFETY WARNING When it is necessary to get between the hopper and the hopper door set the door prop to avoid being pinched To set door prop pull the door open an...

Page 24: ...re conditions Annual or 500 Hour Service Perform these and all previous items Have Bendix starter drive serviced Have solenoid shift starter disassembled and cleaned Change hydraulic oil Change inner air cleaner element Should be serviced by an authorized Kohler Dealer Refer to Kohler engine manual for more information on engine servicing The identification number of the 25 HP Kohler engine is PA ...

Page 25: ... is equipped with a Hydac 10 micron beta rated hydraulic filter and is designed for a long service life When the hydraulic oil is warm and the indicator needle is in the red portion of the gauge the filter needs to be changed Standard Torque Chart SAFETY WARNING Refer to the Standard Torque Chart when ever bolts nuts or screws are tightened Size In Lbs Ft Lbs N m No 10 24 25 35 5 7 2 8 4 0 in 60 8...

Page 26: ...w on fuel Engine may be low on oil Air breather may be clogged Belts Problem What to Check Belts Slip Tension adjustment Load may be excessive Foreign material may be lodged Bearings may have seized Problem What to Check Belts wear rapidly Pulleys may not be properly aligned Belts jump catch or twist Check with straightedge across faces of pulleys Hydraulic System Problem What to Check Hydraulic f...

Page 27: ...TY WARNING The Turbo Vac should never be trans ported with the fence brush in operating position Always use the stop chain to suspend the brush during transport Dual Spacer Kit For soft terrain a dual spacer kit is available for the Turbo Vac The kit includes the spacers shown in the photograph below two turf tires and all the fasteners for installation Part no 905080 Use torque values from the St...

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Page 29: ...R R Turbo Vac TV60R Parts Turf Sweeper R Turf Sweeper R TV60RH ...

Page 30: ...ulic Valve Remote Wiring Schematic TV60RH Remote and Receiver Broom Broom Wheel Broom Lift Broom Air Return Air Return Screens Fan Housing Structure Hopper and Door Frame Wheel Assembly Decal Layout Dual Spacer Kit Optional Edge Brush Kit Optional Table of Contents 1 1 1 2 1 3 1 3 1 1 4 1 5 2 1 2 1 1 2 2 2 2 1 3 1 3 2 3 3 3 4 3 5 3 6 4 1 4 2 4 3 4 4 4 5 4 6 ...

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Page 32: ...RIPTION 14 2 220480 PIN 15 1 922004 MOTOR EATON 101 1009 16 1 922019 HYDRAULIC CYLINDER 17 2 922021 HYDRAULIC CYLINDER 18 2 922034 HOSE 25 X 40 6FJX90S 6FJX90S 19 2 922036 HOSE 37 X 37 6FJX 6FJX90M 20 1 922037 HOSE 37 X 92 6FJX90M 6FJX90M 21 1 922038 HOSE 37 X 92 6FJX 6FJX90M 22 2 922041 HOSE 37 X 18 6FJX 6FJX90M 23 4 922052 HOSE 25 X 35 4FJX 4FJX 24 2 922086 HOSE 25 X 120 4FJX90M 6FJX90S 25 1 923...

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Page 34: ...R R Turbo Vac TV60R 1 3 32 UP TO SERIAL NO 07A35 ...

Page 35: ...2 12FJX90M 12 12FJX90M HOSE 1 2 X 29 8 8FJX90M 8 10FJX90M HOSE 3 8 X 99 6 6FJX90M 6 6FJX HOSE 1 4 X 23 4 4FJX90M 4 6FJX VALVE FLOW CONTROL 30gpm OIL COOLER FAN ASSY FILTER ASSY W ELEMENT DIP STICK OIL COOLER MOUNT OIL COOLER KIT FITTING NIPPLE 3 4 X 1 375 VALVE RELIEF CROSS ADAPTER SWIVEL ADAPTER 6MJ 6MB ADAPTER 20MJ 20MB ADAPTER 8MJ 8MB ADAPTER 12MJ 16MB ADAPTER 12MJ 12MB ADAPTER 12MJ 12MP ADAPTE...

Page 36: ...5123 1 KIT MOUNTING PTO PUMP TV60RH HYDRAULIC CONTROL VALVE COUPLING 5 8 BORE HOSE SLEEVE SHIELD BRACKET ADAPTER PLATE PUMP STOP CHAIN FAN MOTOR SHIELD PUMP MOUNT WELDMENT HYD TANK WELDMENT OIL COOLER SHEILD WELDMENT COUPLING SPIDER HUB COUPLING 1 1 2 BORE PUMP AND GEARBOX ASSY PUMP 33CC PTO SEAL KIT FOR 923003 HOSE SUCTION 1 25 X 94 20FJX 20FJX90M HOSE 3 4 X 43 12FJX90M 12FJX90M MOTOR 1 71 CI FAN...

Page 37: ...20319 120312 120254 923005 922050 120254 220080 RETURN TO TANK RETURN TO TANK 120312 952024 RETURN TO TANK 110612 110672 975080 RETURN TO TANK 120277 110319 110069 110423 110672 110612 110435 120211 110676 110442 110666 922065 110410 110630 923006 923004 922059 110539 110671 120210 970291 110363 820025 110441 970263 110603 120254 922068 922069 922067 922064 970508 110423 110665 110674 110608 82016...

Page 38: ...2FJX90M 12 12FJX90M HOSE 1 2 X 29 8 8FJX90M 8 10FJX90M HOSE 3 8 X 99 6 6FJX90M 6 6FJX HOSE 1 4 X 23 4 4FJX90M 4 6FJX VALVE FLOW CONTROL 30gpm OIL COOLER FAN ASSY FILTER ASSY W ELEMENT DIP STICK OIL COOLER MOUNT OIL COOLER KIT FITTING NIPPLE 3 4 X 1 375 VALVE RELIEF CROSS ADAPTER SWIVEL ADAPTER 6MJ 6MB ADAPTER 20MJ 20MB ADAPTER 8MJ 8MB ADAPTER 12MJ 16MB ADAPTER 12MJ 12MB ADAPTER 12MJ 12MP ADAPTER 6...

Page 39: ...5123 1 KIT MOUNTING PTO PUMP TV60RH HYDRAULIC CONTROL VALVE COUPLING 5 8 BORE HOSE SLEEVE SHIELD BRACKET ADAPTER PLATE PUMP STOP BAR FAN MOTOR SHIELD PUMP MOUNT WELDMENT HYD TANK WELDMENT OIL COOLER SHEILD WELDMENT COUPLING SPIDER HUB COUPLING 1 1 2 BORE PUMP AND GEARBOX ASSY PUMP 33CC PTO SEAL KIT FOR 923003 HOSE SUCTION 1 25 X 94 20FJX 20FJX90M HOSE 3 4 X 43 12FJX90M 12FJX90M MOTOR 1 71 CI FAN D...

Page 40: ...HEAD PLAIN 500175 1 11 CLAMP HOSE 12 75 520099 3 12 FILTER HEAD 720041 1 13 FILTER 10 MICRON 720043 1 14 FITTING NIPPLE 3 4 X 1 375 720077 1 15 HOSE 75 X 65 12FJX90M 920003 1 16 PUMP 31cid X 1 2 HALDEX W600 920006 1 17 HOSE 5 X 41 10FJX90S 10FJX90S 922032 1 18 HOSE 5 X 55 8FJX90M 8FJX90M 922085 1 19 BREATHER FILLER CAP 923001 1 20 VALVE 4 BANK TV60 W O NEEDLE 923006 1 21 SHIELD BRACKET 970263 1 22...

Page 41: ...T QTY ITEM VALVE CARTRIDGE 210871 3 1 COIL 12 VOLT BROOM 820143 1 2 COIL DECK VALVE 820229 6 3 VALVE RELIEF 2000 922055 1 4 VALVE SPOOL BROOM 922056 1 5 VALVE PILOT CHECK 922072 1 6 VALVE ASSY 4 BLANK 923006 1 7 1 3 6 5 2 4 7 HYDRAULIC VALVE 1 10 2012 ...

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Page 47: ...C28 265 HOLE 130012 1 9 SWITCH BOOT 132035 5 10 SCREW 10 24 X 0 5 RHMS 510960 4 11 TOGGLE SWITCH 530007 2 12 SWITCH SPDT MOMENTARY 530020 3 13 RELAY SOCKET 530021 2 14 RELAY 530111 2 15 LIGHT INDICATOR LED 532059 1 16 DECAL SWITCHES TV60R SEE NOTE 1 17 TRANSMITTER RF TV60 KAR TECH SEE NOTE 1 18 RECEIVER TV60 KAR TECH SEE NOTE 1 19 SHIELD VALVE WELDMENT 975116 1 20 14 15 11 7 6 9 5 2 1 3 20 13 12 1...

Page 48: ...0 2 5 WASHER 5 8 LOCK 110655 1 6 WASHER 7 16 LOCK 110671 2 7 WASHER 3 4 FLAT SAE 110678 2 8 CASTER WHEEL ASSY 940043 1 9 CASTER WHEEL 942071 1 10 RETAINING SEAL 942115 2 11 BUSHING SPANNER 942164 1 12 ROLLER BERRING 942220 1 13 BROOM WHEEL BRACKET 970067 2 14 CASTER WHEEL BOLT 970254 1 15 WHEEL HEIGHT ADJ WLDMNT 975015 1 16 8 11 10 13 12 11 8 1 6 5 5 1 16 3 7 4 2 7 4 3 15 14 9 BROOM WHEEL 1 10 201...

Page 49: ... 4 FLAT SAE 12 2 510174 GREASE ZERK 1 4 28 ST 13 4 800128 BUSHING IGUS FOOT PEDAL 14 1 922004 MOTOR EATON 101 1009 15 4 922006 BUSHING 1 75 X 1 X 75 16 2 940126 BROOM LIFT CHAIN 17 4 942054 SPRING 18 1 942080 BEARING 1 2 BOLT FLANGE 19 1 942190 COUPLER CLAMP 1 SHAFT 20 1 970147 MOUNT MOTOR PLATE 21 2 970230 BROOM MOTOR SPACER 22 2 970370 BROOM LIFT BUSHING 23 2 975016 BROOM WHEEL BRACKET ASSY 24 1...

Page 50: ...3 SECTION A A A A Parts List DESCRIPTION PART QTY ITEM ROTARY BRUSH SHAFT 970229 1 1 BROOM PARALAX TG 20 45 972001 1 2 5 FLANGE ASSY 972002 3 3 KEY 1 4 X 1 4 X 3 25 110340 1 4 1 10 2012 250 1 375 27 400 27 300 4 1 3 2 BROOM ...

Page 51: ... 10 110596 6 7 NUT 1 2 13 110610 8 8 NUT 1 4 20 LOCK NYLON INSERT 110630 11 9 WASHER 1 2 LOCK 110666 8 10 BOLT 3 4 10 X 3 5 TAP 110713 2 11 BACK AIR RETURN 970390 1 12 LEFT AIR RETURN 970391 1 13 RIGHT AIR RETURN 970392 1 14 TRUSS BAR 970393 4 15 FLAP RETAINER 970394 1 16 ANGLE AIR RETURN 970542 2 17 REAR SEAL 970545 1 18 DEBRIS FLAP MAIN 970685 1 19 HOSE TUBE 975111 2 20 13 19 9 6 12 18 17 14 4 2...

Page 52: ...319 10 4 BOLT 5 16 18 X 75 110422 5 5 BOLT 5 16 18 X 1 0 110423 10 6 NUT 5 16 18 LOCK NYLON 110603 5 7 WASHER 1 4 FLAT STANDARD 110673 16 8 SCREW 1 4 X 1 TEK SELF TAP 710586 16 9 PIN STABILIZER 942161 4 10 MIDDLE SCREEN 970366 1 11 DEBRIS FLAP RETURN SCREEN 970729 2 12 LEFT RETURN SCREEN 975099 1 13 RIGHT RETURN SCREEN 975100 1 14 13 12 8 9 11 6 1 4 3 10 5 2 7 14 AIR RETURN SCREENS 1 3 2012 ...

Page 53: ... 110658 12 15 WASHER 1 2 LOCK 110666 14 16 NUT 3 8 16 GR 5 110826 4 17 BEARING 4FNG 1 1 2 410851 2 18 KEY 3 8 X 5 940113 1 19 CLAMP BAR 970086 1 20 BLOWER LINER RETAINER 970161 2 21 BLOWER LINER RETAINER 970162 2 22 NOZZLE ACCESS COVER 970205 2 23 BLOWER SHAFT 970287 1 24 COVER PANEL 970506 2 25 BLOWER PLATE 970558 1 26 100613 10 FT SEAL BULK 970561 1 27 DEBRIS FLAP 972008 1 28 BLOWER LINER 250 HD...

Page 54: ...16 1 110615 NUT 1 2 13 UNITORQUE LOCK Parts List ITEM QTY PART DESCRIPTION 17 4 110639 NUT 5 8 11 UNITORQUE LOCK 18 6 110650 WASHER 5 8 FLAT STANDARD 19 5 110658 WASHER 1 2 FLAT STANDARD 20 2 510161 SetScrew 3 8 16 X 0 5 21 1 910044 COVER VINYL 25 X 1 5 X 4 GRIP 22 2 970148 HOPPER DOOR LATCH 23 2 970149 LATCH PIVOT BUSHING 24 2 970151 LATCH PIVOT SPACER 25 1 970211 DOOR PROP 27 1 970563 102004 15F...

Page 55: ... 9 11 WASHER 3 8 FLAT STANDARD 110676 9 12 SCREW 10 24 X 0 75 RHMS 110709 4 13 NUT 3 8 16 GR 5 110826 9 14 7FT FUEL LINE 120113 1 15 CLAMP HOSE 36 2 25 511003 2 16 CABLE BATTERY TO GROUND 530051 1 17 BATTERY 832011 1 18 CARBON CANISTER 902164 1 19 CABLE BATTERY 4GA 96 W RING TERMINALS 932062 1 20 CASTER 942089 1 21 JACK 942094 1 22 BATTERY BOX 952008 1 23 PRIMER BULB 952009 1 24 FUEL CAP 2 970788 ...

Page 56: ...R R Turbo Vac TV60R ii 4 2 14 11 12 8 29 22 21 5 9 4 6 27 30 7 31 13 3 10 16 2 8 28 1 15 1 24 1 16 1 12 11 14 23 18 23 26 20 8 14 17 FRAME 1 10 2012 SEE WHEEL ASSEMBLY 19 ...

Page 57: ...3 1 2 SPINDLE WASHER 110654 1 3 HUB ASSY 410511 1 4 OUTER RACE 410103 1 5 OUTER BEARING 410115 1 6 INNER RACE 410104 1 7 INNER BEARING 410114 1 8 SEAL 410105 1 9 HUB 410111 1 10 DUST CAP 410112 1 11 COTTER PIN 3 16 X 2 510175 1 12 WHEEL AND TIRE ASSEMBLY 943013 1 13 WHEEL ASSEMBLY 3 5 10 7 9 2 12 11 13 1 4 6 8 1 10 2012 ...

Page 58: ...R R Turbo Vac TV60R 4 4 56 902151 902155 902152 902154 902153 902156 902156 902156 902084 902084 902103 902103 R R Turf Sweeper R Turf Sweeper R ...

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Page 60: ... 1 4 20 LOCK NYLON INSERT 110639 1 NUT 5 8 11 UNITORQUE LOCK 110667 1 WASHER 1 4 LOCK 110672 12 WASHER 3 8 LOCK 110676 6 WASHER 3 8 FLAT STANDARD 120144 2 ADAPTER 6MJ 10MB 902112 1 BRUSH 18 x 6 x 40 DEG 910044 1 COVER VINYL 25 X 1 5 X 4 GRIP 922004 1 MOTOR EATON 101 1009 922090 1 HOSE VALVE TO FENCE BRUSH MOTOR TV60 922091 1 HOSE FENCE BRUSH MOTOR TO BROOM MOTOR 970304 1 PUMP STOP CHAIN 970748 1 A...

Page 61: ...630 110298 975127 110639 110553 110610 975125 970759 110672 110612 975136 110425 110603 110378 110435 970764 110676 110672 110612 922004 120144 922091 922090 110612 110672 975128 970763 110667 110474 902112 110676 110400 970748 110672 110420 19 0 1 0 1 5 3 0 1 75 391 DRILL DRILL Ø 391 Brush Hanger Installation TO BROOM MOTOR FROM VALVE ...

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Page 63: ...Turbo Vac TV60R NOTES Harper Industries Inc 151 E Highway 160 Harper KS 67058 Website www harperindustries com Telephone 620 896 7381 Toll Free 800 835 1042 Fax 620 896 7129 E mail info harperindustries com ...

Page 64: ...R R Turbo Vac TV60R 2011 Harper Industries Inc All rights reserved Printed in U S A Turf Sweeper R ...