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Introduction 

 

Harsh Ltd prides itself on being an industry leader in the products and the services we offer.  We aim to 
provide products that give the operator added value in payback and profit generation.  This core belief is at the 
very heart of Harsh from its foundation with the World’s first stabilised Tipping Gear back in 1987.  This unique 
product concept and design revolutionised the industry and changed the way in which the tipping sector 
treated safety.  From that day forward Harsh has continued from its Yorkshire roots to improve and support the 
commercial vehicle sector by sourcing and designing industry leading products. 
 
The introduction of the Sheeting System Division in 1

996 saw the UK’s first ever automated tarpaulin covers 

fitted on UK road going vehicles.  The demount handling equipment introduced in 1999 saw Harsh design in 
house its own Skip and Hookloaders.  Not satisfied with simply importing readymade continental versions, 
Harsh set about designing our very own demount bodies. With all the benefits needed to operate effectively in 
the UK.  Working with manufacturing partners with a vast amount of experience we tailored the demount 
designs to UK specifications.  This saw the launch of the Harsh T Range of Skiploaders and the Harsh Hooklift 
models. 
 
This recipe of providing products with added value has underpinned the continued growth of Harsh from a 
small family company into a worldwide recognised brand in vehicle hydraulics and ancillary equipment.  We 
currently export our products all over the world with notable joint ventures in New Zealand, Australia and South 
Africa.   
 
It is however our expertise and knowledge of the UK market which has seen us recently launch our new HITS 
programme; focusing our attention on a more service led business support unit.  HITS has grown from its initial 
inception in providing one large nationwide operator with a tailored service package, into a service package 
offered with all our products as standard. 
 

What is HITS? 

 
HITS stands for Harsh Improved Truck Support and is a tailor made service led package that helps support 
working trucks to ensure minimum repair and maintenance costs and ultimately reduce vehicle downtime. 
 

How does HITS work? 

 
Every one of our products is sold with a full Harsh warranty as per our standard terms and conditions of sale.  
HITS in its basic format is our way of extending full product service support beyond the initial sale.  Whether in 
terms of a quick service response, warranty, parts on the shelf or friendly technical advice HITS has it covered.  
Simply telephone Harsh on 01759 372100 or Peter Arthur our Service Manager on 07984 412 717 

– Available 

24/7 HITS will have your queries dealt with quickly and efficiently. 
 
We also go beyond the industry norm and carry out full inspections and reports on everyone one of our 
Service Jobs to enable you the customer to learn exactly what has happened with your vehicle.  This also 
enables us to build a portfolio on each of your individual trucks, compare data and suggest areas for 
preventative maintenance checks.  Working in a Service partnership with our customers really does provide 
added value on our products. 
 

 

Summary of Contents for RL-J100

Page 1: ...HARSH Hookloader Spare Parts Maintenance Manual Edition 2017...

Page 2: ...SPARE PARTS...

Page 3: ...Spare Parts Identification Parts denomination diagram for HH26 model...

Page 4: ......

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ...Front Oil Tank...

Page 9: ......

Page 10: ...MAINTENANCE...

Page 11: ...and risk assessments The routine maintenance guide provided is calculated for a single person in a standard workshop for the entire maintenance cycle It is anticipated the total time to carry out the...

Page 12: ...r than every 3 months perform complete equipment washing and greasing Remember to grease sliding pads rotation half moons interlock mechanical safety lock spring hooks hook security hydraulic locking...

Page 13: ...the hydraulic circuit flexible hoses and joints flow control suction hose inlet high pressure hose and exhaust hose to verify hydraulic circuit component conditions leaking or oil sweating Consult the...

Page 14: ...Rear Axle Jacks Stabilizer function optional...

Page 15: ...from the cylinder protection ring Require time 5 minutes Hydraulic Oil Every 150 hours check and clean or change the oil filter cartridge During this operation check carefully the quality of the oil...

Page 16: ...ose position container hydraulic Interlock valve open position container Locking non active hydraulic locking activated Check weekly the interlock valve lubricating periodically the spring wheel curso...

Page 17: ...System Diagrams Pneumatic Plan Rear Axle Jacks Stabilizer function optional...

Page 18: ...Interlock...

Page 19: ...Standard Electropneumatic Installation...

Page 20: ......

Page 21: ......

Page 22: ...10 4 Maintenance Reporting...

Page 23: ..._______________________________________________________ ________________________________________________________________________________________ _______________________________________________________...

Page 24: ...Cylinder Comments ______________________________________________ Structural Control Checks Hooklift Hook Comments ____________________________________________________________ Bolts Nuts Fastening Comm...

Page 25: ...________________ ________________________________________________________________________________________ ________________________________________________________________________________________ _____...

Page 26: ...Routine Maintenance Record DATE ROUTINE MAINTENANCE CHECK TECHNICIAN MANAGER...

Page 27: ...HITS Improved Tuck Support HITS...

Page 28: ...nt We currently export our products all over the world with notable joint ventures in New Zealand Australia and South Africa It is however our expertise and knowledge of the UK market which has seen u...

Page 29: ...y local Area Yes We have a complete nationwide network of Dealers Service engineers all fully trained and most complete with a range of stocked parts to keep you moving Please see our Dealer List atta...

Page 30: ...so been extended recently to cover other manufacturers products where possible to help with one easy point of contact Industry Accreditations Harsh Ltd are ISO9001 2008 compliant credited by the Briti...

Page 31: ...7 E peter arthur harshuk com Spare Parts Department Harsh Ltd T 01759 372100 E harsh harshuk com Aftersales Administration Sharon Lazenby Harsh Ltd T 1759 372100 E Sharon lazenby harshuk com Workshop...

Page 32: ...UK Dealer Network...

Page 33: ...0 cmansen outreachltd c om 6 P M H Coachbuilders Ltd Bonnybridge Peter Hogan 01324 841702 pmhcoach aol com 7 Central Commercial Services Bothwell Barry Sweeney 07854 782 891 centralcommercialservic es...

Page 34: ...xon Vehicle Inspection Congleton Mark Nixon 07525 900 979 21 Swadlincote Aluminium Company Ltd Swadlincote Rob Winfield 01283 223 323 22 Thompson Spares Service Ltd Blackburn Nathan Ewins 07765 863 37...

Page 35: ...Lee 02920 727 190 Northern Ireland Ref Company Location Contact Tel Email 35 McErlean Trailers Toomebridge Martin McErlean 02879 659 959 mcerleantrailers hotma il co uk 36 Muldoon Transport Systems Lt...

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