HART VVP10-H, Installation, Operation, Configuration And Maintenance Manual

Page 1: ...INSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL June 2022 VVP10 H HART VALVE POSITIONER...

Page 2: ...aintain compliance with the hardware and software versions described herein However due to the dynamic development and version upgrades the possibility of technical deviations cannot be ruled out We c...

Page 3: ...CONFIGURATION 19 3 2 JUMPER CONFIGURATION FOR LOCAL ADJUST AND WRITE PROTECTION 20 3 3 LIQUID CRYSTAL DISPLAY LCD 21 3 4 HART PROGRAMMER 21 3 5 LOCAL ADJUST CONFIGURATION TREE 22 3 6 HART CONFIGURATO...

Page 4: ...ocess and equipment Install equipment only in operation compatible areas with the proper connections and protections Use proper safety equipment for any handling device in field Turn area power off be...

Page 5: ...nance The positioner is powered by a 4 20 mA current without polarity and also has a 4 20 mA output proportional to the measured position The configuration uses the HART 7 communication protocol alrea...

Page 6: ...tion by a pressure already directed to the spool valve The spool valve is nothing more than a 5 way directional valve input two outputs and two outlets for these outputs When used as a single action w...

Page 7: ...o direct exposition to rain water snow or sunlight b No exposition to vibration and shocks c Normal temperature and humidity around 20 C 70 F 65 RH However it can also be stored under the following te...

Page 8: ...NICAL ASSEMBLY VVP10 HART housing has an IP66 protection degree being immune to water entering its electronic circuit and terminal block as long as the cable gland or conduit of the electrical connect...

Page 9: ...NSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________________ 9 Figure 2 2 D...

Page 10: ...addition the positioner has two pressure plugs on one side see figure 2 5 to adjust the pilot pressure Vivace provides the manometer and device specific for this calibration as optional items For mor...

Page 11: ...ing measurement failure Figure 2 7 exemplifies the installation of VVP10 on a linear motion system magnet while Figure 2 8 depicts the installation in a rotating motion assembly Note that there is a n...

Page 12: ...he terminals for standard and complete VVP10 HART models respectively Figure 2 10 Terminal block cover lock Figure 2 11 Terminal identification for standard VVP10 HART Table 2 1 Terminal description f...

Page 13: ...f the equipment pass must be mounted in such a way as to prevent water from entering the equipment terminal block The threads of the conduits must be sealed according to the standards required by the...

Page 14: ...linear systems up to 30 mm with measurement from 0 to 30 mm minimum span of 10 mm between inferior and superior points Linear 70 Option 2 on Ordering Code Used on linear systems of 30 mm to 70 mm wit...

Page 15: ...15 Linear 100 Option 3 on Ordering Code Used on linear systems of 70 mm to 100 mm with measurement from 0 to 100 mm minimum span of 70 mm between inferior and superior points Linear 150 Option 4 on O...

Page 16: ...dimensional drawing of VVP10 HART remote sensor components At the left we can see the positioner side that receives remote sensor signal while on the right side we can find the opposite cable side co...

Page 17: ...__________________________________ 17 2 6 BRACKETS For applications with linear and rotative magnets in various actuators Vivace provides compatible brackets adjusting the positioner to the most diver...

Page 18: ...ATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________________ 18 ROTATIVE BRACKET Figure 2 2...

Page 19: ...indicates actions executed by magnetic screwdriver when inserted on Z and S orifices Table 3 1 Z and S orifices actions Some parameters show the icon to allow user configuration on it by inserting the...

Page 20: ...d S in local adjustment and restart the equipment awaiting numerical counting until the word donE is shown on display After that simply reconfigure it with the desired values for the application 3 2 J...

Page 21: ...offers VCI10 H USB Android or Bluetooth HART interfaces as a solution for identifying configuring and monitoring HART line devices Figures 3 4 and 3 5 illustrate the use of the VCI10 UH USB interface...

Page 22: ...__________________________________________________________________________________ 22 3 5 LOCAL ADJUST CONFIGURATION TREE Figure 3 6 shows the fields available for local configuration of the positione...

Page 23: ...ion to position and PID tuning adjustments LCD display variables and characterization curve points For a detailed description of the parameters of this menu refer to section 3 7 Range In this director...

Page 24: ...each of these procedures see section 3 9 of this manual Temperature Informs the maximum and minimum temperature values recorded by the positioner during its operation according to the user calibratio...

Page 25: ...R INSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________________ 25 Figura 3...

Page 26: ...ID control Air To Action It can be set to Open 100 Open or Close 100 Closed indicating the actuation of the actuator according to the action of the supply air in the positioner depending on pneumatic...

Page 27: ...after Setpoint Mode see above It has independent settings for Upper and Lower Limits For example SP 0 after Setpoint Mode with SP Low Limit with 10 will force the Setpoint to 10 SP 100 after Setpoint...

Page 28: ...ectly proportional to the Setpoint input signal either by the input current or local mode Equal Percentage EQ This function characterizes the output according to a percentage increment in the flow ove...

Page 29: ...tioning of the valve insert the magnetic screwdriver into Z until the message 25 OK is displayed 4 Insert the magnetic screwdriver into S for configuring the next point 5 Repeat items from 2 to 4 to c...

Page 30: ...Calibration It performs the automatic position sensor calibration and PID control tuning procedures sequentially For details on each of these procedures see the above items Figure 3 15 shows procedure...

Page 31: ...tion is inversely proportional to its value A very low value of Tr will result in a quick integration of error search which can cause oscillation A very high value of Tr will result in very slow and i...

Page 32: ...r to upper For example with the valve in 100 execute Upper Position Trim sending the value 105 The valve will go to 95 and the user can confirm the new position which will become the new 100 upper ref...

Page 33: ...With the position at 0 all air from air supply will be sent to output 2 User will then be able to calibrate this sensor with the same input value By changing the control position to 100 all of the ai...

Page 34: ...ent Critical Alarms In the occurrence of any of those alarms the maintenance and diagnostic alert icons will be displayed on LCD Alarm Description PV OUT OF LIMITS The primary variable is outside norm...

Page 35: ...nesta se o LOW CURRENT ALERT A corrente de alimenta o loop est abaixo do ideal m nimo de 3 8 mA O posicionador continuar funcionando normalmente at uma corrente de 3 6 mA Verifique a fonte de corrent...

Page 36: ...ure see the Full Auto Calibration item in section 3 7 AUTO TRAVEL CALIBRATION The automatic position calibration procedure is being performed For more information on this procedure see the Auto Travel...

Page 37: ...ve signature test was not completed correctly Possible stuckness or low supply pressure STEP RESPONSE ERROR The PID control of the position did not respond to the steps scheduled in the step response...

Page 38: ...al Deadband 1 and PV 0 If the valve goes to 25 and then to 23 9 the counter will be increased as it will have changed direction beyond 1 If the valve went to 25 and then to 24 1 the counter would not...

Page 39: ...refore only after exceeding 94 and returning to a position above 95 will the counter be incremented again The diagnostics also has an Operation Time count informing how long it has been active since t...

Page 40: ...a certain tolerance in order to avoid false alarms In the chart of figure 3 23 the deviation starts at time T1 as soon as the error SP PV becomes greater than the Deviation Deadband parameter The erro...

Page 41: ...complete valve performance profile for future comparisons The default runtime per cycle setting is thirty seconds 30s and can be changed to 60s 90s 120s or 180s At the end of the test if performed suc...

Page 42: ...SP Changed status which indicates a change in the Setpoint during the test which will affect the control desired by the user and consequently priority in relation to the test In this case the test wi...

Page 43: ...It is performed by the positioner himself regardless of being connected to some monitoring system The user can configure up to ten independent steps as described below During the simulation of user c...

Page 44: ...r set above zero Setting this parameter to zero in the other steps causes the next step to be always started right after the previous step ends Parameter Description Dead Time Time in seconds for init...

Page 45: ...ith the maximum and minimum input pressure values recorded during positioner operation since the last reset On restarting counter maximum minimum registers and alarms are reset The default values for...

Page 46: ...With the digital input function enabled in the Dig Input Mode parameter the Dig Input Low and Dig Input High alarms will be activated when the terminal inputs DI1 and DI2 are activated respectively Th...

Page 47: ...of its devices HART and Profibus PA PACTware is property of PACTware Consortium and can be found on http www vega com en home_br Downloads The following figures exemplify DTM configuration screens fo...

Page 48: ...s locked 3 Remove the power supply and current return from the positioner removing all the wiring by the electrical connection Access to Display 1 Remove the display cover 15 to access the display 17...

Page 49: ...ller screws because this way there will be access to the reed and internal of the coil assembly 7 If you need to calibrate the coil assembly and the regulator assembly you can remove the calibration p...

Page 50: ...2 10048 I O MAIN BOARD 18 2 10049 COMPLETE MAIN BOARD 18 2 10050 DISPLAY includes screws 17 2 10006 COVER O RING 16 1 10001 DISPLAY COVER includes o ring 15 2 10002 STANDARD ANALOG BOARD includes scre...

Page 51: ...or VVP10 HART PARAMETERS FOR INTRINSICALLY SAFE MODEL Power imput terminals Ui 30 V Ii 110 mA Pi 825 mW Ci 2 nF Li negligible Position return terminals Ui 30 V Ii 110 mA Pi 825 mW Ci 10 nF Li negligib...

Page 52: ..._______________________________________________________ 52 6 TECHNICAL CHARACTERISTICS 6 1 IDENTIFICATION VVP10 HART has an identification plate affixed to the top of the housing specifying the model...

Page 53: ...Quick Open and User Table up to 16 points Environment Temperature Limits Ambient 40 to 85 C 40 to 185 F Storage 40 to 90 C 40 to 194 F LCD 10 to 80 C 14 to 176 F operation 40 to 85 C 40 to 185 F no d...

Page 54: ...ing spare parts but it is strongly recommended to forward it to Vivace for diagnosis and maintenance in cases of doubt or impossibility of correction by the user For details about the product warranty...

Page 55: ...is the user s responsibility to use them correctly Always follow the instructions provided in this Manual Vivace is not responsible for any loss and or damage resulting from the improper use of its eq...

Page 56: ...d iron steel parts equipments with Ex d approved for Gb category cannot have the pressure sensor installed in industrial processes classified as Zone 0 the activities of installation inspection mainte...

Page 57: ...Buying Invoice n COMMERCIAL CONTACT Complete Name Position Phone and Extension Fax e mail TECHNICAL CONTACT Complete Name Position Phone and Extension Fax e mail EQUIPMENT DATA Model Serial Num PROCE...

Page 58: ...HART VALVE POSITIONER INSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________...