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5

Installation, Operation & Maintenance Manual

SECTION 3 - MAINTENANCE

Visually inspect this pump seasonally to ensure 
there is no buildup of any kind inside the unit. If 
any problems develop, or a buildup is seen during 
visual inspection, the following guidelines can help 
to return the pump to service.

3.1  PUMP DOES NOT RUN

1  Check to see that the power to the system 

(air conditioner and/or furnace) is on to allow 
production of condensate.

2  Check that the pump is plugged in and the circuit 

is active (i.e. fuse or breaker not blown).

3  Check the level of water in the reservoir; the 

level must be within ½” of the reservoir top 
to activate the switch. (The inlet tube may be 
blocked and require cleaning if no water is 
entering the reservoir).

4  If there is a proper amount of water in the 

reservoir, the float may be stuck due to dirt or 
algae formation. (Flush the reservoir with warm 
water and a mild soap or detergent). See note 
from point 3.2.

3.2  PUMP MOTOR RUNS WITH 

 

  NO DISCHARGE

1  Inspect the discharge tubing for its full length to 

make sure it is clear; make sure the tubing end 
is not plugged.

2  Make  sure  the  check  valve  is  not  clogged. 

(If clogged, UNPLUG THE PUMP, remove the 
fitting and clean with mild soap or detergent). 
See note below.

3  The discharge port of the impeller chamber may 

be clogged due to an accumulation of debris.

NOTE:

In case of extreme algae formation, 

UNPLUG THE PUMP, and fill the reservoir with 

a commercially available algaecide. Follow 

directions  for  destroying  the  algae. After  the 

proper  waiting  period  DUMP  the  algaecide 

out  of  the  reservoir.  Rinse  with  water,  repeat 

if necessary. Be careful not to clog the check 

valve when starting the pump after this thorough 

cleaning.

Keep these instructions with the pump. They may be valuable if service is needed under the terms of 

the warranty.

Model #

Date of Installation:

Installer:

Date Code:

Dealer:

Summary of Contents for PlenumPlus KL-1DG-115

Page 1: ...PlenumPlus Commercial Grade Condensate Removal Pumps KL 1DG 115 KL 1DG 230 and KL 1DG 277 IOM Manual Manual No 52200 Rev A Rev Date 2019 ...

Page 2: ...e does not apply if the product has been misapplied or mechanically damaged HARTELL assumes no liability for resultant damages of any kind arising out of the use of its products ONE YEAR LIMITED WARRANTY SECTION 1 INTRODUCTION 1 SECTION 2 INSTALLATION AND OPERATION 2 2 1 INSTALLATION 2 2 1 1 Piping 2 2 1 2 Electrical Connections 3 2 1 3 Line Voltage 3 2 1 4 Low Voltage Auxiliary Safety Switch 3 2 ...

Page 3: ... the precautions listed below before continuing READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION 1 Pumpshouldonlybeusedwithliquidscompatible with pump component materials Do not use to pump flammable or explosive fluids Do not use in explosive atmospheres 2 The pump is supplied with Pigtails to hard wire the pump To reduce the risk of electrical shock be certain that it is connected to...

Page 4: ...t close off against the bottom of the pump Connect tubing to the check valve Extend this tubing straight up as high as necessary Do not extend this tubing past the head GPH of the pump installed Do not kink the tubing as this will block the flow From this high point slope the discharge tubing downward to a point above the drain then turn down and extend to a point below or level with the bottom of...

Page 5: ... thermostat demand in a high water condition Figure 3 Condensate Pump Wire Nut From Thermostat Yellow Yellow Furnace A C Red White Green Yellow Figure 3 T hermostat demand disruption should not be utili z ed if cooling or heating re q uirements are a necessity A n alarm system should be used with the au x iliary switch instead 2 2 OPERATION After proper installation the operation of the HARTELL co...

Page 6: ... algae formation Flush the reservoir with warm water and a mild soap or detergent See note from point 3 2 3 2 PUMP MOTOR RUNS WITH NO DISCHARGE 1 Inspect the discharge tubing for its full length to make sure it is clear make sure the tubing end is not plugged 2 Make sure the check valve is not clogged If clogged UNPLUG THE PUMP remove the fitting and clean with mild soap or detergent See note belo...

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