HARTING Han M23, Manual

Page 1: ...HARTING Han M23 Circular Connectors ...

Page 2: ...logue may be reproduced in any form print photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without the prior written consent of HARTING Electric GmbH Co KG Espelkamp We are bound by the German version only HARTING Electric GmbH Co KG Espelkamp All rights reserved including those of the translation General information HARTING eCatalogue ...

Page 3: ...o cable housings 51 12 Inserts 51 13 Contacts 51 19 Accessories 51 20 Crimping tools 51 21 Assembly instructions 51 24 Han M23 Power Hybrid Features 51 29 Approvals 51 29 Technical characteristics 51 30 Hoods 51 31 Bulkhead mounted housings 51 32 Cable to cable housings 51 34 Inserts 51 35 Contacts 51 37 Accessories 51 38 Crimping tools 51 39 Assembly instructions 51 44 ...

Page 4: ...51 04 Han M23 Signal ...

Page 5: ...he right to modify designs in order to improve quality keep pace with technological advancement or meet particular requirements in production This information describes the components but should not be considered as a guarantee of certain properties HARTING Electric GmbH Co KG Wilhelm Harting Strasse 1 D 32339 Espelkamp Germany Phone 49 5772 47 97100 HARTING Electric HARTING com High contact densi...

Page 6: ...ce MΩ 1010 1010 1010 1010 106 106 Max contact resistance mΩ 3 3 3 3 3 3 1 According to DIN VDE 0627 metallic parts which may be touched by a person and may have voltages present under fault conditions must have integral protection Operating current A Ambient temperature oC The current carrying capacity is limited by maximum temperature of materials for inserts and contacts including terminals The ...

Page 7: ...09 15 100 04931 09 15 100 04832 3 7 7 12 11 17 3 7 7 12 11 17 Hood including EMC cable gland Hood ComLock rapid locking including EMC cable gland Clamping range Drawing Identification mm Part number Dimensions in mm 1 fast locking hood for Han M23 Signal 2 fast locking hood for Speedtec products Han M23 Signal Hoods ...

Page 8: ...602 09 15 100 0603 7 12 7 12 7 12 Angled hood without EMC Angled hood including EMC cable gland Angled hood rotatable including EMC cable gland Clamping range Drawing Identification mm Part number Dimensions in mm Han M23 Signal Hoods ...

Page 9: ...wall assembly O ring seal 4 x 3 2 mm Bulkhead mounted housing angled front wall assembly O ring seal 4 x 2 7 mm Bulkhead mounted housing angled rotatable front wall assembly O ring seal 4 x 2 7 mm Drawing Identification Part number Dimensions in mm Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø 20 Han M23 Signal Bulkhead mounted housing ...

Page 10: ...mbly for female insert M20 x 1 5 Bulkhead mounted housing front wall assembly for male insert PG 13 5 Drawing Identification Part number Dimensions in mm Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø PG 13 5 1 Not suitable for rapid locking Bulkhead mounted housing front wall assembly for female insert PG 13 5 Panel cut out Ø PG 13 5 Han M23 Signal Bulkhead mounted housing ...

Page 11: ... wall assembly O ring seal 4 x M3 Bulkhead mounted housing back wall assembly O ring seal 4 x 2 7 mm Bulkhead mounted housing back wall assembly O ring seal M25 Drawing Identification Part number Dimensions in mm Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø PG 13 5 1 Not suitable for rapid locking Han M23 Signal Bulkhead mounted housing ...

Page 12: ... 100 0703 3 7 7 12 11 17 3 7 7 12 11 17 Han M23 Signal Panel feed through Cable to cable housings Panel feed through housing back wall assembly with central locking M25 Cable to cable housing including EMC cable gland Clamping range Drawing Identification mm Part number Dimensions in mm ...

Page 13: ...on 6 x 2 mm contacts Solder termination PCB solder in termination1 Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Male Female 1 Only for use with bulkhead mounted housings 09 15 100 0301 09 15 100 0302 09 15 100 0305 09 15 100 0306 and 09 15 100 0307 Han M23 Signal Inserts ...

Page 14: ...on 7 x 2 mm contacts Solder termination PCB solder in termination1 Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Male Female 1 Only for use with bulkhead mounted housings 09 15 100 0301 09 15 100 0302 09 15 100 0305 09 15 100 0306 and 09 15 100 0307 Han M23 Signal Inserts ...

Page 15: ...mm contacts 1 x 2 mm contact Solder termination PCB solder in termination1 Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Male Female 1 Only for use with bulkhead mounted housings 09 15 100 0301 09 15 100 0302 09 15 100 0305 09 15 100 0306 and 09 15 100 0307 Han M23 Signal Inserts ...

Page 16: ... 12 x 1 mm contacts Crimp termination with PE 12 x 1 mm contacts Solder termination Solder termination with PE PCB solder in termination1 Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Male Female 1 Only for use with bulkhead mounted housings 09 15 100 0301 09 15 100 0302 09 15 100 0305 09 15 100 0306 and 09 15 100 0307 Han M23 Signal Inserts ...

Page 17: ...ion 17 x 1 mm contacts Solder termination PCB solder in termination1 Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Male Female 1 Only for use with bulkhead mounted housings 09 15 100 0301 09 15 100 0302 09 15 100 0305 09 15 100 0306 and 09 15 100 0307 Han M23 Signal Inserts ...

Page 18: ... mm contacts 3 x 1 5 mm contacts Solder termination PCB solder in termination1 Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Male Female 1 Only for use with bulkhead mounted housings 09 15 100 0301 09 15 100 0302 09 15 100 0305 09 15 100 0306 and 09 15 100 0307 Han M23 Signal Inserts ...

Page 19: ...s 1 mm turned Contact surface gold plated Han M23 crimp contacts 1 5 mm turned Contact surface gold plated Han M23 crimp contacts 2 mm turned Contact surface gold plated Conductor cross section Part number Drawing Identification mm Male Female Dimension in mm 0 08 0 56 0 14 1 00 0 75 1 50 0 08 0 56 0 34 1 00 0 75 1 50 0 14 1 00 0 14 0 56 0 34 1 00 0 75 2 50 0 75 2 50 Han M23 Signal Contacts ...

Page 20: ...r for bulkhead mounted and cable to cable housings Screw cover for bulkhead mounted and cable to cable housings including chain 70 mm Screw cover for hoods with chain 100 mm Four indent crimping tool Drawing Identification Part number Dimensions in mm Han M23 Signal Accessories ...

Page 21: ...ciple of the four indent crimping tool The four indent crimping tool operates according to forced completion functionality you must press the handles together as far as possible until the end stop position and then the tool will open automatically Adjusting the crimping depth In order to ensure the best error free crimp connection the crimping depth the gap between the crimping dies must properly ...

Page 22: ...ping tool handles 5 Insert the go no go gauge into the crimping position You must be able to insert and move the go no go gauge precisely between the crimping mandrels without any free room or slack 6 If the gauge has too much room slack or if it cannot be inserted into the crimping position then you must make a fine adjustment using the settings dial If the deviation is above the specified tolera...

Page 23: ...1 5 mm 0 34 0 56 0 75 1 00 22 20 18 17 0 70 0 73 0 77 0 85 2 09 15 100 6121 Male crimp contact 2 mm 0 75 1 00 1 50 2 50 18 17 16 14 1 25 1 35 1 45 1 60 4 09 15 100 6221 Female crimp contact 2 mm 0 75 1 00 1 50 2 50 18 17 16 14 1 25 1 35 1 45 1 60 5 09 15 100 6101 Male crimp contact 1 mm 0 08 0 14 0 25 0 34 0 56 28 26 24 22 20 0 72 0 78 0 82 0 86 0 90 1 09 15 100 6103 Male crimp contact 1 mm 0 75 1...

Page 24: ...Refer to the operating instructions for the crimping tool 09 99 000 0890 or 09 99 000 0896 Refer to the operating instructions for the crimping tool 09 99 000 0890 or 09 99 000 0896 C l i c k C l i c k C l i c k C l i c k C l i c k C l i c k Male Female Han M23 Signal Assembly instructions ...

Page 25: ...fer to the operating instructions for the crimping tool 09 99 000 0890 or 09 99 000 0896 Crimping A F 2 A F1 5 C l i c k C l i c k Han M23 Signal bulkhead mounted housing angled Han M23 Signal Assembly instructions ...

Page 26: ...an M23 Signal hood cable to cable panel feed through housing Crimping Coding Refer to the operating instructions for the crimping tool 09 99 000 0890 or 09 99 000 0896 C l i c k C l i c k A F24 A F24 Han M23 Signal Assembly instructions ...

Page 27: ...n M23 hood angled 7 12 mm Han M23 hood angled 7 12 mm rotatable Han M23 hood angled 7 12 mm Han M23 hood angled 7 12 mm rotatable Code C l i c k C l i c k A F 24 27 A F 24 25 A F 24 Cut the shielding to a length designated by the scissors Han M23 Signal Assembly instructions ...

Page 28: ...51 28 Han M23 Power Hybrid ...

Page 29: ...reserve the right to modify designs in order to improve quality keep pace with technological advancement or meet particular requirements in production This information describes the components but should not be considered as a guarantee of certain properties HARTING Electric GmbH Co KG Wilhelm Harting Strasse 1 D 32339 Espelkamp Germany Phone 49 5772 47 97100 HARTING Electric HARTING com Interchan...

Page 30: ...ber of contacts 6 4 4 5 4 4 4 4 Contact Ø mm 2 1 2 1 2 0 60 1 2 Rated current A 28 8 28 10 28 2 8 28 Rated voltage1 V 600 300 600 250 630 60 300 630 Test voltage V 4000 2500 4000 2500 4000 500 2500 4000 Insulation resistance MΩ 1013 1013 1013 106 1010 1013 Max contact resistance mΩ 3 3 3 3 3 3 1 According to DIN VDE 0627 metallic parts which may be touched by a person and may have voltages present...

Page 31: ... 12 11 17 7 12 7 12 11 17 11 17 Angled hood rotatable including EMC cable gland Hood including EMC cable gland Hood ComLock rapid locking including EMC cable gland Clamping range Drawing Identification mm Part number Dimensions in mm 1 fast locking hood for Han M23 Power housing 2 fast locking hood for Speedtec products Han M23 Power Hybrid Hoods ...

Page 32: ...using front wall assembly O ring seal 4 x 3 2 mm Bulkhead mounted housing angled 25 x 25 mm O ring seal 4 x 2 7 mm Bulkhead mounted housing angled 28 x 28 mm O ring seal 4 x 3 2 mm Drawing Identification Part number Dimensions in mm Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø 20 Panel cut out Ø 20 Han M23 Power Hybrid Bulkhead mounted housings ...

Page 33: ... 1 5 Bulkhead mounted housing front wall assembly M25 x 1 5 Bulkhead mounted housing back wall assembly M25 x 1 5 Drawing Identification Part number Dimensions in mm Panel cut out Ø 20 2 Panel cut out Ø 25 Panel cut out Ø 25 1 Not suitable for rapid locking Han M23 Power Hybrid Bulkhead mounted housings ...

Page 34: ...11 17 Panel cut out Ø 25 Panel cut out Ø 25 Panel feed through housing back wall assembly including central locking M25 Cable to cable housing including EMC cable gland Clamping range Drawing Identification mm Part number Dimensions in mm Han M23 Power Hybrid Cable to cable housings ...

Page 35: ...9 15 608 3101 Han M23 P 5 PE Crimp termination 6 x 2 mm contacts Han M23 P 4 3 PE Crimp termination 4 x 1 mm contacts 4 x 2 mm contacts Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Han M23 Power Hybrid Inserts ...

Page 36: ...n 5 x 1 mm contacts 4 x 2 mm contacts Han M23 P Hybrid 4 4 3 PE Crimp termination 4 x 0 60 mm contacts 4 x 1 00 mm contacts 4 x 2 00 mm contacts Contact Part number Drawing Identification number Male insert Female insert Dimensions in mm Han M23 P 5 3 PE A Crimp termination 5 x 1 mm contacts 4 x 2 mm contacts Han M23 Power Hybrid Inserts ...

Page 37: ...mp contacts 2 mm turned Contact surface gold plated Han M23 crimp contacts 1 mm turned Contact surface gold plated Han M23 crimp contacts 0 6 mm turned Contact surface gold plated Conductor cross section Part number Drawing Identification mm Male Female Dimension in mm 0 14 1 00 0 08 0 34 2 50 4 00 0 75 2 50 Han M23 Power Hybrid Contacts ...

Page 38: ...to cable housings with chain 100 mm Screw cover for hoods with chain 100 mm Four indent crimping tool for power and signal contacts1 Han M23 Four indent crimping tool for signal contacts Drawing Identification Part number Dimensions in mm 1 Not suitable for 0 6 mm data contacts Han M23 Power Hybrid Accessories ...

Page 39: ...1 39 Han M23 Crimping tool for shielding sleeve Han M23 Locator Ethernet contact 0 6 mm 09 99 000 0898 09 99 000 0961 Drawing Identification Part number Dimensions in mm Han M23 Power Hybrid Accessories ...

Page 40: ...y 6 Remove the crimped contact NOTICE Operating principle of the crimping tool for power and signal contacts The crimping tool 09 99 000 0896 operates according to forced completion functionality you must press the handles together as far as possible until the end stop position and then the tool will open automatically Adjusting the crimping depth In order to ensure the best error free crimp conne...

Page 41: ...l handles 5 Insert the go no go gauge into the crimping position You must be able to insert and move the go no go gauge precisely between the crimping indents without any free room or slack 6 If the gauge has too much room slack or if it cannot be inserted into the crimping position then you must make a fine adjustment using the settings dial If the deviation is above the specified tolerance of 0 ...

Page 42: ... 15 100 6111 Male crimp contact 1 5 mm 0 14 0 25 0 35 0 50 0 75 1 00 26 24 22 20 18 17 0 75 0 82 0 9 0 96 1 03 1 0 3 09 15 100 6211 Female crimp contact 1 5 mm 0 14 0 25 0 35 0 50 26 24 22 20 0 75 0 8 0 87 0 97 4 09 15 100 6212 Female crimp contact 1 5 mm 0 35 0 50 0 75 22 20 18 0 95 1 0 1 05 4 09 15 100 6121 Male crimp contact 2 mm 0 75 1 0 1 5 2 5 18 17 16 14 1 3 1 4 1 55 1 75 5 09 15 100 6221 F...

Page 43: ...act 1 mm 0 14 0 25 0 35 0 5 0 75 1 0 26 24 22 20 18 17 0 75 0 8 0 85 0 89 0 95 1 02 2 09 15 600 6121 Male crimp contact 2 mm 0 75 1 0 1 5 2 5 18 17 16 14 1 3 1 4 1 55 1 7 7 09 15 600 6122 Male crimp contact 2 mm 2 5 4 0 14 12 1 47 1 6 7 09 15 600 6221 Female crimp contact 2 mm 0 75 1 0 1 5 2 5 18 17 16 14 1 3 1 4 1 55 1 7 8 09 15 600 6222 Female crimp contact 2 mm 2 5 4 0 14 12 1 47 1 6 8 Strippin...

Page 44: ... Power hood 5 PE Stripping length X 1 mm contacts x 4 mm 2 mm contacts x 7 mm Refer to operating instructions of crimping tool 09 99 000 0896 Cut the shielding to a length designated by the scissors A F 24 A F 24 2xClick Han M23 Power Hybrid Assembly instructions ...

Page 45: ...Do not touch the white clip A F 24 A F 24 Refer to operating instructions of crimping tool 09 99 000 0896 Cut the shielding to a length designated by the scissors Han M23 Power hood 4 3 PE 5 3 PE Crimping C l i c k 2xClick Click C l i c k Han M23 Power Hybrid Assembly instructions ...

Page 46: ...tions of crimping tool 09 99 000 0896 Han M23 Power bulkhead mounted housing Crimping C l i c k 2xClick Stripping length X 1 mm contacts x 4 mm 2 mm contacts x 7 mm Do not touch the white clip Han M23 Power Hybrid Assembly instructions ...

Page 47: ... F 27 A F 25 A F 24 Cut the shielding to a length designated by the scissors and po sition the edge of the shielding between the two O rings refer to red arrow in step 2 x C l i c k Do not touch the white clip Han M23 Power hood angled Han M23 Power Hybrid Assembly instructions ...

Page 48: ... Crimping Refer to operating instructions of crimping tool 09 99 000 0896 or 09 99 000 0890 Stripping length X 1 mm contacts x 4 mm 2 mm contacts x 7 mm Do not touch the white clip 2 x C l i c k A F 1 5 A F 2 Han M23 Power Hybrid Assembly instructions ...

Page 49: ...ck Crimping 4 x Ethernet Coding of Ethernet insert The coding of the insert must be in line with the direction of the blue insulaton body Click Strip the shielding of the Ethernet wires male side Slide the sleeve onto the shielding of the Ethernet wires Strip the insulation wrapped around the Ethernet wires Shielding Crimping tool 09 99 000 0896 Crimping tool 09 99 000 0890 Crimping tool 09 99 000...

Page 50: ...ter of 5 0 mm Assemble the Ethernet contacts into the blue insert Push the latching hooks of the cable gland body through the shielding and let them snap into place on the insert white ring slot Strip the shielding between the first and the second O ring ⓐ ⓑ Shrink the shrink tube onto the cable so that it covers the entire copper tape Use crimp profile of crimp tool 09990000898 refer to picture Us...

Page 51: ...e insert out by counterpress ing the insert from the mating side Remove crimped contacts 1 Using a screwdriver remove the white clip from the insulation body refer to picture 2 Now remove the contacts out of the insert by withdrawing the conductors in the direction of the termination side refer to picture 3 Before re terminating the crimped contacts insert the white ring into the insula tion body ...

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