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16 

Troubleshooting 

 

PROBLEM 

POSSIBLE CAUSE 

SOLUTION 

Moisture reading errors (high or low) 

1.  Wire disconnected or bad 
connection between star wheels 
and DCP 

1. Reconnect wire. 

 

2.  Low power supply to DCP 

2.  Check voltage at box. (Min of 12 
volts required.) See Diagnostics 
section of manual. 

 

3.  Dry hay lower than 8% 
moisture or wet hay over 75%. 

3.  System reads 8-70% moisture. 

 

4.  Ground contact with one or 
both star wheels and baler 
mounted processor. 

4.  Reconnect. 

 

5.  Short in wire between star 
wheels and DCP. 

5.  Replace wire. 

 

6.  Check hay with hand tester 
to verify.  

6.  Contact Harvest Tec if conditions 
persist. 

Moisture readings erratic. 

1.  Test bales with hand tester 
to verify that DCP has more 
variation than hand tester. 

 

 

2.  Check all wiring connections 
for corrosion or poor contact. 

2.  Apply dielectric grease to all 
connections.   

 

3.  Check power supply at 
tractor.  Voltage should be 
constant between 12 and 14 
volts. 

3.  Install voltage surge protection on 
tractors alternator.   

Terminal reads under or over power.  1.  Verify with multi-meter actual 

voltage.  Voltage range should 
be between 12-14 volts. 

1.  Clean connections and make sure 
applicator is hooked to battery.  See 
Diagnostics section of manual. 

Bale rate displays zero. 

1.  Bale rate sensors are 
reversed. 
2.  Short in cable. 
3. Damaged sensor. 
4.  Sensor too far from 
starwheel. 

1.  Switch the sensors next to the 
star wheel. 
2.  Replace cable. 
3. Replace sensor. 
4.  Adjust gap between prox sensor 
and star wheel so it is 1/8-

1/4” away. 

Bluetooth Receiver lights will not 
illuminate 

1.  Bluetooth receiver not 

connected 

2.  Harness disconnected 
3.  Low power 

1.  Check connections and voltage. 

Minimum 12.5V needed. 

 

 

Blinking Lights 

– System is waiting for the processor to connect, which 

could take up to 35 seconds.  

Red Light

 

– The Bluetooth receiver has power 

Green Light

 

– When the proper active connection is selected in the Hay 

App menu, the green light will indicate connection with the iPad.  

 

 

 

 

 

 

Summary of Contents for HayBoss G2 600A

Page 1: ...600A 600UHD 16 OPR Imp Metric 11 19 Operation Manual Model 600A 600UHD Moisture Sensor Kit for Large Square Balers Forage Harvester...

Page 2: ...on preservatives for hay Harvest Tec system meets the Directive 2006 42 EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2004 10...

Page 3: ...rations of the ISOBUS Monitor 5 Baler Monitor Setup 5 System Setup 6 8 Adjust the Moisture Alarm 9 Option To Turn OFF ON All Alarms or Beeps 10 Baler Monitor Setup View UHD Baler Only 11 Wiring Diagra...

Page 4: ...erial number before DCP27000 will require the DCP to be sent to Harvest Tec for a required update in order to use the iPad Integration Module 030 6670C Hay App version must be at least 2 5 18 or highe...

Page 5: ...the scroll wheel on the upper right side of the actual monitor to make selections Selections are made by scrolling the Thumb Wheel and pressing in once the selection is highlighted All buttons are lab...

Page 6: ...wn on the right side of the screen the right menu 2 The service screen displayed below should appear Select the Next Screen icon arrow B located at the bottom of the right selection menu 3 A similar s...

Page 7: ...ressing the Scroll Wheel Once the Harvest Tec Moisture Sensor has been turned On Off you can navigate back to the main baler work screen by pressing the BALER arrow F icon on the top right of the sele...

Page 8: ...Moisture option arrow I should be at the bottom of the drop down selection list 8 The Moisture container will have a red background until HayBoss G2 system is put in Manual Mode or Auto Mode The two v...

Page 9: ...oint select the box option to the right of the moisture droplets arrow L and adjust to the desired moisture limit To return to the baler work screen press the baler icon at the top right of the select...

Page 10: ...now be displayed All alarms can be silenced before they are ever heard This can be done by selecting the Peak Moisture icon arrow P and turning the alarm On Off To return to the baler work screen pres...

Page 11: ...ns red when your system is on main work screen Icon Blinks when the system is paused This container is reserved for the moistures system It shows the tagger status and applicator status When moisture...

Page 12: ...030 6672C to the Communication Harness 006 6650TM E 6 Connect the orange wires and attach the plug to the tractor s ISOBUS port 7 Connect the end to the Communication Harness 006 6650TM E to the iPad...

Page 13: ...n 4 Gray Shield Pin 5 Green HT Can Low Pin 6 Yellow HT Can Hi Pin 7 Orange Can1 Hi Pin 8 Black Ground from TSD Pin 9 Black Ground from DCP Pin 10 Blue Can1 Low iPad Integration Control BLE on Harness...

Page 14: ...ain Power Connector on Dual Channel Processor DCP Pin 1 Red 12V Power from tractor Pin 2 Black Ground from tractor Pin 3 Orange Keyed power Star Wheel and Bale Rate Sensor Connector on DCP Pin 1 Blue...

Page 15: ...swivel is in the star wheel shaft and that the star wheel shaft is not coming out of the block Also check all star wheel wires and connectors to see if there is a continuity of grounding problem 5 Sh...

Page 16: ...tage should be constant between 12 and 14 volts 3 Install voltage surge protection on tractors alternator Terminal reads under or over power 1 Verify with multi meter actual voltage Voltage range shou...

Page 17: ...ssembly 030 4641 2 8 Wiring grommet 008 0821A 2 Star Wheel Moisture Sensors UHD Balers Ref Description Part Qty 12 Bale rate sensor 006 7303S 2 13 Moisture and bale rate harness 006 7303H E 1 Ref Desc...

Page 18: ...Main Control LS 600 AUTO 006 6671LS 1 6 DCP Baler Harness 30 FT 006 6650LS2 E 1 7 DCP Tractor Harness 006 6650TM E 1 8 Dust Plugs 006 5651PLUGS 1 9 DCP Baler Interface Harness 006 6650VA 1 10 Key Swi...

Page 19: ...to deny the warranty request at their discretion Parts must be returned through the selling dealer and distributor transportation charges prepaid This warranty shall not be interpreted to render Harve...

Page 20: ...20 HARVEST TEC INC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com...

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