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Form No. HHM-0517

11

MAINTENANCE

General

Hydro-Heaters  are  designed  for  maximum  durability  and

performance with minimum maintenance. 

ELECTRIC SHOCK HAzARD:

• Turn  OFF  power  switch,  unplug  power  cord/turn  off

power at circuit breaker, and allow unit to cool before

performing any cleaning, adjustments, or maintenance.

• DO NOT submerge or saturate with water. Unit is not

waterproof. Do not operate if unit has been submerged

or saturated with water.

• Do not steam clean or use excessive water on unit.
• Do not clean unit when it is energized or hot.

This  unit  has  no  “user-serviceable”  parts.  If  service  is

required on this unit, contact an Authorized Hatco Service

Agent  or  contact  the  Hatco  Service  Department  at 

800-558-0607 or 414-671-6350.
Use only Genuine Hatco Replacement Parts when service

is required. Failure to use Genuine Hatco Replacement

Parts will void all warranties and may subject operators of

the equipment to hazardous electrical voltage, resulting in

electrical shock or burn. Genuine Hatco Replacement Parts

are specified to operate safely in the environments in which

they are used. Some aftermarket or generic replacement

parts do not have the characteristics that will allow them

to operate safely in Hatco equipment.

Recommended Cleaning Schedule

Complete cleaning and power flushing should be done:

• On a daily basis.
• Whenever food particles accumulate in the tank.
• Whenever a food product spill occurs.
• Whenever the unit is to be stored or shipped, especially in

freezing temperatures. 

Helpful Hints for Maximum Performance

• Keep inlet and outlet free of debris.
• Keep perforated water baffle (not supplied) in place and

free of debris (FR2 units only). 

• Delime unit using a non-corrosive deliming solution.

Daily Cleaning

1. Move the POWER ON/OFF (I/O) switch to the OFF (O)

position and allow the unit and water to cool.

2. Drain water from the sink or holding vessel.
3. Connect one end of a drain hose onto the unit drain with

the other end in a bucket or open site drain in a manner

according to local plumbing codes.

4. Drain water from the unit.

• Open  the  unit  drain  by  moving  the  drain  handle

backward until it is in the horizontal position and allow all

water to drain.

• Unscrew and remove the pipe cap(s) from the clean-out

drain(s) and allow all water to drain, if applicable.

5. Wipe visible deposits from the sink or holding vessel. For

units with Auto-Fill, clean water sensor on sidewall of tank.

WARNING

6. Close the drain by moving the drain handle toward the front

of the unit until it stops.

7. Screw  the  pipe  cap(s)  onto  the  clean-out  drain(s),  if

applicable.

8. Add appropriate cleaning solution to the unit.

For  daily  cleaning:

Dissolve  a  safe,  non-toxic,  non-

corrosive sanitizer into 1 gallon (3.7 L) of hot water and

pour  into  sink  or  holding  vessel.  Allow  to  soak  for  a

minimum of 15 minutes.

For removing lime and mineral deposits:

Add a mixture

of 75% water and 25% white vinegar into the heat tank

through the sink strainer assemblies. Do not use flavored

vinegar. Allow  the  unit  to  stand  with  the  mixture  in  the

reservoir for an appropriate period of time. 

NOTE: The amount of lime and mineral content in the water

and how often the unit is operated will dictate how often

the unit needs to be delimed. Units used with water that

contains high lime and mineral content may require

deliming on a daily basis.

NOTE: The time required will vary depending on the solution

used and amount of deposits in reservoir.

NOTE: Product failure caused by liming or sediment buildup is

not covered under warranty.

9. After cleaning, drain all expended solution from the unit

through the drain and the clean-out drain(s).

10. If applicable, scrub the clean-out drain(s) with the cleaning

brush.

11. Thoroughly rinse unit with fresh water until discharge is

clear and all sanitizers have been removed and rinsed.

12. Upon visual inspection, if tank is not thoroughly clean,

repeat steps 8–11.

13. Close the drain by moving the drain handle toward the front

of the unit until it stops.

14. Screw  the  pipe  cap(s)  onto  the  clean-out  drain(s),  if

applicable.

Draining Heater For Service Protection 

Use the following procedure when shutting down the unit for

long periods of time.

1. Move the POWER ON/OFF (I/O) switch to the OFF (O)

position.

2. Perform the entire “Cleaning” procedure in this section.
3. Turn off the electrical power supply to the heater.
4. Make sure the water has been drained from the unit as well

as the sink or holding vessel.

Summary of Contents for FR2 Series

Page 1: ...lla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesi n o muerte Este manual contiene importante informaci n sobre seguridad concerniente al mantenimient...

Page 2: ...lable in the United States and Canada by calling 800 558 0607 INTRODUCTION Form No HHM 0517 2 CONTENTS Hatco 3CS2 Hydro Heater Sanitizing Sink Heaters and FR2 Hydro Heater Food Rethermalizers Bain Mar...

Page 3: ...trical shock or burn Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used Some aftermarket or generic replacement parts do not have the characteri...

Page 4: ...CS2 FR2 Series Hydro Heater Electronic Controller POWER ON OFF I O Switch Drain Handle closed Outlet Inlet Drain Clean out Drain Units are voltage specific Refer to specification label for electrical...

Page 5: ...ctory with an electrical cord and plug installed Plugs are supplied according to the applications ELECTRIC SHOCK HAzARD For units with an electrical cord and plug plug unit into a properly grounded el...

Page 6: ...3 Bal 9 6 14 15 24 lbs 11 kg FR2 6B 208 6 0 3 Bal 16 7 12 30 27 lbs 12 kg 240 6 0 3 Bal 14 5 12 20 27 lbs 12 kg FR2 9B 208 9 0 3 Bal 25 10 40 27 lbs 12 kg 240 9 0 3 Bal 21 7 10 30 27 lbs 12 kg Electri...

Page 7: ...o be incorporated into a hot water bath rethermalizer Hatco does not supply the vessel that contains the water nor the system that determines how food is placed and held in the vessel The Hatco FR2 un...

Page 8: ...n electrical cord and plug require a hardwired connection to on site electrical system Connection must be properly grounded and of correct voltage size and configuration for electrical specifications...

Page 9: ...se or pipe may be connected to the heater drain and run to an open sight drain The heater drain should not be permanently connected to the sanitary drain system The clean out brush must have access to...

Page 10: ...f 190 F 88 C Use appropriate protection when operating unit DO NOT set temperature control higher than 190 F 88 C Units are designed to heat water up to 190 F 88 C Water over 190 F 88 C is very active...

Page 11: ...rd until it is in the horizontal position and allow all water to drain Unscrew and remove the pipe cap s from the clean out drain s and allow all water to drain if applicable 5 Wipe visible deposits f...

Page 12: ...ER ON OFF I O switch to the OFF O position and then to the ON I position Fuses may be blown the circuit breaker may be tripped or the power cord may be unplugged Check for proper fuse sizing and repla...

Page 13: ...nd must conform with all federal state and local codes Do not exceed an incoming water temperature of 140 F 60 C or incoming water pressure of 80 psi 550 kPa 1 Make sure the POWER ON OFF I O switch is...

Page 14: ...h and adapter Use the following procedure to power flush the unit 1 Move the POWER ON OFF I O switch to the OFF O position and allow the unit and water to cool 2 Connect one end of a drain hose onto t...

Page 15: ...ROPERTY RIGHT INFRINGEMENT Without limiting the generality of the foregoing SUCH WARRANTIES DO NOT COVER Coated incandescent light bulbs fluorescent lights heat lamp bulbs coated halogen light bulbs h...

Page 16: ...a 402 341 1414 NEVADA Burney s Commercial Las Vegas 702 736 0006 Hi Tech Commercial Service N Las Vegas 702 649 4616 NEW JERSEY Jay Hill Repair Fairfield 973 575 9145 Service Plus Flanders 973 691 630...

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