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Page 8 

                                                                                                                                    IPG-9 

 

 
7. 

Open the gas ball valve fully. This ball valve should be open fully at all times when the 
pilot is burning. 

 

8.  The set screw on the air/gas mixer (Figure 2) is used to control the air/fuel ratio of the IPG 

pilot. The pilot 

MUST

 be properly set up prior to use as a burner ignition source. If the pilot is 

not set up, it may fail to light burner. The pilot should be set according to the following 
procedure with pilot outside of the burner:

 

 

1.  Ignite the pilot. 
2.  Loosen the jam nut on the mixer. 
3.  Rotate the set screw to adjust the mixer to the desired air/fuel ratio; clockwise for 

leaner, and counter clockwise for richer. 

4.  The pilot will be at the proper air/fuel ratio when small flames become visible at the 

holes in the pilot nozzle. Some reddening of the pilot nozzle may occur. The flame 
should appear short, sharp, and blue. A yellow flame indicates that the mixture is too 
rich and adjustment is required for proper ignition. 

5.  Hold the set screw in place at the desired position and tighten the jam nut.  

 

        

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 2. Pilot Mixer Adjustment  

9.  To extinguish the pilot:

 

a.   Close gas ball valve first. 
b.   Close air ball valve last (if desired). 

       
10. Insert a slip-fit pilot into the burner and tighten the setscrew on the burner to lock the pilot 

nozzle in place (if applicable).

 

 

11. Insert a threaded pilot as follows:

 

a.   Disconnect the union between the pilot nozzle and flex nipple. 
b.   Thread the pilot into the port and wrench tighten until snug. 
c.   Reconnect the union.

 

 
 
 
 
 

 

 
 

NOTE 

The pilot nozzle tip should be located slightly behind the main burner nozzle 
discharge area so that it will not obstruct or be affected by the air/fuel discharge 
of the main burner. 

S4243 

(NOT TO SCALE) 

Summary of Contents for IPG 411

Page 1: ...el can result in fire explosion severe personal injury or even death These instructions are intended to serve as guidelines covering the installation operation and maintenance of Hauck equipment While every attempt has been made to ensure completeness unforeseen or unspecified applications details and variations may preclude covering every possible contingency WARNING TO PREVENT THE POSSIBILITY OF...

Page 2: ...d A careful examination of all parts should be made to ascertain if there has been any damage in shipment WARNING This equipment is potentially dangerous with the possibility of serious personal injury and property damage Hauck Manufacturing Company recommends the use of flame supervisory equipment and fuel safety shutoff valves Furthermore Hauck urges rigid adherence to National Fire Protection A...

Page 3: ...nimum supply pressure of 13 9 in w c or 34 5 mbar up to a maximum supply pressure of 28 in w c or 70 mbar 5 Pilot is suitable for use on gaseous fuels other than Natural Gas consult Hauck Table 1 IPG_411 Pilot NATURAL GAS AMBIENT COMBUSTION AIR OPERATION SPECIFICATIONS OPERATIONAL INFORMATION Capacity at 10 Excess Air BTU hr 11 000 16 000 18 000 20 000 kW 2 9 4 2 4 8 5 3 Air Capacity SCFH 115 160 ...

Page 4: ...a minimum supply pressure of 13 9 in w c or 34 5 mbar up to a maximum supply pressure of 28 in w c or 70 mbar 5 Pilot is suitable for use on gaseous fuels other than Natural Gas consult Hauck Table 2 IPG_412 Pilot NATURAL GAS AMBIENT COMBUSTION AIR OPERATION SPECIFICATIONS OPERATIONAL INFORMATION Capacity at 10 Excess Air BTU hr 26 000 35 000 43 000 50 000 kW 6 9 9 3 11 4 13 2 Air Capacity SCFH 26...

Page 5: ...imum supply pressure of 13 9 in w c or 34 5 mbar up to a maximum supply pressure of 28 in w c or 70 mbar 5 Pilot is suitable for use on gaseous fuels other than Natural Gas consult Hauck Table 3 IPG_413 Pilot NATURAL GAS AMBIENT COMBUSTION AIR OPERATION SPECIFICATIONS OPERATIONAL INFORMATION Capacity at 10 Excess Air BTU hr 62 000 84 000 100 000 112 000 kW 16 4 22 2 26 5 29 6 Air Capacity SCFH 640...

Page 6: ...let side of the gas ball valve Low pressure gas should be supplied at approximately 14 in w c 3 5 kPa at the inlet of the regulator The regulator is designed to operate from 13 9 27 7 in w c 3 4 6 9 kPa maximum allowable inlet pressure is 27 7 in w c 6 9 kPa c Ensure that the air and gas ball valves are fully closed F IGNITION 1 Be sure the spark plug is set as shown in Figure 1 Ideally initial pi...

Page 7: ...equipment damage or personal injury Exercise care to avoid over tightening the spark plug holding nut as this may crack the ceramic insulator of the plug Avoid where possible the use of long ignition wires Long ignition wire can cause rapid spark plug wear or erosion Suggested methods to avoid this problem are explained in Application Sheet GJ57 CAUTION Ignition of the pilot results in a high volt...

Page 8: ...pilot nozzle Some reddening of the pilot nozzle may occur The flame should appear short sharp and blue A yellow flame indicates that the mixture is too rich and adjustment is required for proper ignition 5 Hold the set screw in place at the desired position and tighten the jam nut Figure 2 Pilot Mixer Adjustment 9 To extinguish the pilot a Close gas ball valve first b Close air ball valve last if ...

Page 9: ...lot assembly from the burner Disconnect the nozzle from the pilot assembly and remove the spark plug assembly Check carefully to ensure the ceramic insulator is not broken Clean the small tangential holes that surround the main hole and blow the nozzle out with air when complete Reassemble the pilot assembly test fire and reinsert the pilot into the burner Periodically remove and inspect the spark...

Page 10: ...Page 10 IPG 9 This page left intentionally blank HAUCK MANUFACTURING CO P O Box 90 Lebanon PA 17042 0090 717 272 3051 www hauckburner com Fax 717 273 9882 ...

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