Haulotte Group Quick Up 11, Operation And Maintenance Instructions

Page 1: ...OPERATION AND MAINTENANCE INSTRUCTIONS PUSH AROUND Quick Up 7 8 9 11 12 13 14 242 032 9580 E 07 08 GB...

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Page 3: ...lotte U S Inc Main tool free 1 877 HAULOTTE Service tool free 1 877 HAULOT S Haulotte Singapore Pte Ltd T l Phone 65 6536 3989 Fax Fax 65 6536 3969 Haulotte Netherlands BV T l Phone 31 162 670 707 Fax...

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Page 5: ...otte for it s equipment will no longer be app lied after spare parts other than original ones are used 3 PUBLIC AND PENAL LIABILITY The manufacture and unfair competition of fake spare parts will be s...

Page 6: ...rity Peak performance The best service life of your Haulotte equipment The Haulotte warranty Haulotte technicians and repair agents technical support 5 AVAILABILITY Using Haulotte original sp are part...

Page 7: ...r aftersales department specify the exact machine type and its serial number When ordering consumab les or spar e p arts use this ma nual and the Spare parts catalogue to ensure use of original parts...

Page 8: ...Operation and maintenance ii...

Page 9: ...ng or overturning 4 1 3 2 Electric risks 4 1 3 3 Risks of explosion or burning 4 1 3 4 Risks of collision 4 1 4 VERIFICATIONS 4 1 4 1 Periodic checks 4 1 4 2 Examination of machine suitability 5 1 4 3...

Page 10: ...CUIT 15 3 2 ELECTRIC CIRCUIT 15 3 2 1 Stabiliser control 15 4 USE 17 4 1 UNLOADING LOADING MOVING 17 4 1 1 Manual loading 17 4 1 2 Manual unloading 18 4 1 3 Unloading with a lift truck 19 4 1 4 Unload...

Page 11: ...Starting operation 25 4 5 2 Discharge 25 4 5 3 Charge 25 4 5 4 Servicing 25 5 MAINTENANCE 27 5 1 GENERAL RECOMMENDATIONS 27 5 1 1 Periodical servicing 28 5 1 2 Operating instructions 29 6 OPERATING IN...

Page 12: ...Operation and maintenance vi...

Page 13: ...2 Labels Potential h azards an d ma chine instru ctions ar e in dicated by lab els an d plates Read the instructions on these labels and plates All labels use the following colour code Red indicates...

Page 14: ...limit If th e machine is used outside use a n anemometer to check tha t wind speed is less than or equal to the permitted limit near electric lines find out minimum distances according to voltage in...

Page 15: ...lations in force in the country of use im pose the wearing of a harness we recommend use of these approved anchor points Do not use the machine as a crane goods lift or elevator To avoid risks of ove...

Page 16: ...ad risks before using the machine 1 4 VERIFICATIONS Comply with current legislation in the country of use In FRANCE Order dated March 1st 2004 DRT 2005 04 instruction dated march 24th 2005 specifying...

Page 17: ...e lessor that the general periodical checks and verifications before use have been carried out 1 5 REPAIRS AND ADJUSTMENTS Major r epairs in terventions o r adjustments o f the safetly systems o r dev...

Page 18: ...y moving flags move slightly 12 19 3 4 5 4 4 Moderate breeze Dust and light papers lifted small branches move 20 28 5 5 7 9 5 Fresh breeze Small trees sway Waves form on lakes 29 38 8 0 10 7 6 Strong...

Page 19: ...the platform is used normally for machine opera tion the control panel on the mast is used to check correct operation and stability of the machine It is als o an emergency panel that can be used by a...

Page 20: ...m control panel 3 Support bar lowering stop 13 Mast top 4 Blocking pin positioning point 14 Stabiliser bar support in transport position 5 Hydraulic unit 15 Tilt sensor 6 Mast control panel 16 Handlin...

Page 21: ...power V 110 220 Battery power V 12 Operating temperature 29 C to 57 C Sound level 80 dB Mass mains version kg 346 366 386 421 460 461 565 Mass battery version kg 366 386 406 441 480 501 585 Slope 0 A...

Page 22: ...1 Manual repair 8 307P218660 1 Forbidden danger 9 307P218680 1 Tilt 10 307P218690 1 Stabiliser locking 11 307P218700 1 Lock for loading 12 307P218710 1 Disconnect the battery 13 307P220060 1 Operatin...

Page 23: ...Operation and maintenance 11 2 5 2 Common red labels 3 2 4 5 6 8 10 18 17 307P222920 a 13 KG 28 LBS 22...

Page 24: ...Operation and maintenance 12 2 5 3 Common yellow labels 2 5 4 Common orange labels 2 5 5 Miscellaneous common labels 12 13 7 9 11 16 14 15...

Page 25: ...ance 13 2 5 6 Specific red labels Quick Up 7 8 9 11 Quick Up 12 13 14 2 5 7 Positionning labels 1 200 N 20 kg 136 kg kg kg 1 0 km h 0 307P222880 a 1 1 2 14 10 16 17 8 9 19 20 3 21 13 4 5 6 7 15 18 11...

Page 26: ...Operation and maintenance 14...

Page 27: ...ef 5 page 35 built into the lifting jack the jack is lowered under the effect of the weight of the load when the electrovalve lower command is a ctivated ref 4 page 35 This electrovalve is equipped wi...

Page 28: ...Operation and maintenance 16...

Page 29: ...s are retracted Before making any movements make sure there are no obstacles that may hinder manoeuvres Caution No operators should be inside the platform during the various manoeuvres 4 1 1 Manual lo...

Page 30: ...the floor Push so that the whole machine is on the tra nsport vehicle after re tracting the handling bar 4 1 2 Manual unloading REMINDER Perform unl oading operations on a stable flat a nd cle ar surf...

Page 31: ...se a sling Precautions check that the lifting accessories are in good working order and of sufficient capacity the sling accessories can bear the weight and are not abnormally worn the slinging lugs a...

Page 32: ...platform is fully folded and the stabilisers are retracted Makes sure that non operative personnel are at least 1 8m from the machine during movement TO GO UP OR DOWN A SLOPE TW O OPERATORS ARE RE QU...

Page 33: ...her overhead or ground level machines are aware of the presence of the Quick Up The operator must take the safety precautions necessary to avoid all risks in the work area 4 2 1 Mast control panel Pho...

Page 34: ...s of wear or deformation Check that there are no leaks traces of wear or impact scratches rust or foreign matter on the jack rods Hydraulic unit and pump no leaks tight components Check the level of h...

Page 35: ...to 1 Unlock the emergency stop button ref 5 Photo 1 The power light indicator ref 6 Photo 1 comes on The mains or battery power light indicator ref 1 or ref 2 Photo 1 co mes on 4 3 2 Machine stabilisa...

Page 36: ...lowering If the operator in the platform is no longer able to control the movements in spite of the ma chine operating normally an authorised operator on the ground can do so If the platform is trappe...

Page 37: ...n fill with electrolyte to the minimum level if the level of an elementis below this minimum work in a clean aired area away from any naked flames open the box covers use the machine s built in charge...

Page 38: ...CHARGE STATE AS A FUNCTION OF DENSITY AND TEMPERATURE DO NOT PERFORM ELECTRIC ARC WELDING ON THE MACHINE WITHOUT FIRST DISCONNECTING THE BATTERIES IMPORTANT DISCONNECT THE BATTERIES FIRST NEVER TRY T...

Page 39: ...operation of the safety systems before use Never work underneath a lifted platform without first securing it with wedges or overhead slings Caution Before straightening an overturned machine make sure...

Page 40: ...ty systems Every day Check that there are no oil le aks traces on the g round under the parked machine that the mast pad slide paths are clean the condition of protections the condition of welding the...

Page 41: ...rom carrier chain terminal 9 Push carrier outward to under part of mast and remove it Chain shall not be twisted 10 Lay the chain on the upper part of mast 11 Push up per colu mn upward in order to be...

Page 42: ...hain in each column The chain shall not be contaminated or twisted 14 Put the chain in first column 15 Push the second column into the first column in order to be get 30 cm above the upper part of fir...

Page 43: ...sing chain 1 Lower the machinery completely and adjust the distance as specified after measuring the spa ce between th e bo ttoms of second an d th ird column 2 Raise the working platform 2 mm high 3...

Page 44: ...Operation and maintenance 32...

Page 45: ...button operating fault Panel power cable damaged Batteries discharged Check cable voltage Put in platform position Remove load Replace the button Repair or replace the cable Recharge the batteries Re...

Page 46: ...Operation and maintenance 34...

Page 47: ...Operation and maintenance 35 7 HYDRAULIC DIAGRAM 7 1 AC VERSION...

Page 48: ...Operation and maintenance 36 7 2 DC VERSION...

Page 49: ...Operation and maintenance 37 8 WIRING DIAGRAMS 8 1 AC VERSION...

Page 50: ...Operation and maintenance 38 8 2 DC VERSION...

Page 51: ...39 9 REGISTER OF INSPECTION AND REPAIR Date Comments...

Page 52: ...40 Date Comments...