Haussmann 89335001, Instruction Manual

Page 1: ...ip from our facility For immediate help with assembly or for additional product information call our toll free number 1 866 206 0888 SAVE THIS MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference 10 IN TABLE SAW Model No BT2503RN Code 89335001 D O W N U P ...

Page 2: ...nes definitions 3 Assembly and sdjustments 13 Power tool safety 4 Operation 22 Table saw safety 5 Maintenance 27 Electrical requirements and safety 7 Push stick pattern 29 Accessories and attachments 8 Troubleshooting guide 30 Tools needed for assembly 8 Warranty 31 Carton contents 9 Parts list 32 Know your table saw 11 To avoid electrical hazards fire hazards or damage to the tool use proper circui...

Page 3: ...ystanders must read and understand instruction manual before using this product SUPPORT AND CLAMP WORK KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious personal injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided ...

Page 4: ...jects into the eyes and could cause permanent eye damage ALWAYS wear safety goggles not glasses that comply with ANSI Safety standard WARNING Z87 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses NOTE Glasses or goggles not in compliance with ANSI Z87 1 could seriously injure you when they break 13 WEAR A FACE MASK OR DUST MASK Sawing operation produces dust 14 SE...

Page 5: ...kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence 14 AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade 15 NEVER USE SOLVENTS to clean plastic parts Solvents c...

Page 6: ...bject and rises from the table and is thrown toward the operator Kickbacks can be avoided by attention to the following conditions How to Avoid Them and Protect Yourself from Possible Injury a Be certain that the rip fence is parallel to the saw blade b Do not rip by applying the feed force to the section of the workpiece that will become the cut off free piece Feed force when ripping should alway...

Page 7: ...y for 120 V operation Connect to a 120 V 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker To avoid shock or fire if power cord is worn cut or damaged in any way have it replaced immediately GROUNDING INSTRUCTIONS This tool must be grounded while in use to protect the operator from electrical shock IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resist...

Page 8: ... a diameter larger than 6 Do not use a molding head set with this saw Do not modify this power tool or use accessories not recommended WARNING NOT SUPPLIED Flat blade screwdriver Adjustable wrench 8 mm 10 mm 13 mm 14 mm 17 mm wrenches Phillips screwdriver Combination square Straight edge SUPPLIED Blade wrench Blade wrench 4 mm hex wrench ACCESSORIES AND ATTACHMENTS TOOLS NEEDED FOR ASSEMBLY ...

Page 9: ...missing or damaged part is correctly replaced TABLE OF LOOSE PARTS TABLE SAW UNPACKING AND CHECKING CONTENTS Carefully unpack the table saw and all its parts and compare against the list below and the illustration on the next page With the help of an assistant place the saw on a secure surface and examine it carefully CARTON CONTENTS TABLE OF LOOSE PARTS STAND ITEM DESCRIPTION QTY A Table saw asse...

Page 10: ... 10 UNPACKING YOUR TABLE SAW A B C D E F G H I J K L M O P Q R S T U V W Y N X ...

Page 11: ...e bevel lock lever Blade tilting handwheel Blade elevation handwheel Mitre gauge Left side table extension Bevel angle pointer scale Rip fence storage ON OFF Switch with safety key D O W N U P Overload reset switch Rear outfeed table extension Stand Dust bag Table Push stick storage Blade Anti kickback pawls assembly Riving knife Blade guard ...

Page 12: ...r side of the blade It helps make accurate straight or angle crosscuts NON THROUGH SAWING Refers to any cut that does not completely cut through the workpiece OVERLOAD RESET SWITCH Protects the motor if it overloads during operation provides a way to restart the saw PUSH STICK Used to push workpieces when performing ripping operations PUSH BLOCK Used for ripping operation when the workpiece is too...

Page 13: ... Join front and rear frame assemblies using two short upper supports 8 and two short bottom supports 9 square neck bolts and nuts 8 Insert large hex head bolt 10 into leg spacer 11 and insert into bottom of leg Fasten with washer 12 and nut 13 Repeat for each leg 9 Attach the hooks 14 to the frame using screws 15 and nuts 16 as desired The hooks are used to hold the fence 10 Place stand on level s...

Page 14: ...nting surface 5 Mark an 11 in square 2 centered between the four mounting holes 1 6 Cut out and remove the square 7 This opening will allow sawdust to fall through the saw base 8 Place the saw on the work surface and align the mounting holes of the saw with those drilled through the surface 9 Fasten the saw to the work surface Do not operate this tool on the floor This is very dangerous and may cau...

Page 15: ... ASSEMBLY Fig K L M To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet Never operate this saw without the riving knife in the correct position Installing the riving knife assembly Fig K L M NOTE The table insert should be removed and the blade raised to its highest position before proceeding 1 Loosen the bl...

Page 16: ...properly matched with the riving knife thickness The maximum radial distance between the riving knife and the toothed rim of the saw blade is 0 12 in 0 31 in 3 mm 8 mm The tip of the riving knife shall not be lower than 0 04 in 0 2 in 1 mm 5 mm from the tooth peak The riving knife is thinner than the width of the kerf by approximately 1 64 in 0 4 mm on each side The blade body must be thinner than...

Page 17: ...mbly down so that the entire assembly is flat on the riving knife Release the red locking knob 4 7 Make sure that the assembly is locked in place both in front and back Removing the blade guard and anti kickback pawl assembly Fig O Q To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet 1 With the blade elevati...

Page 18: ... bent end last so that the bar will hold the extension in place The two openings on the rear table 4 must line up with the mitre gauge slots on the main table 2 Snap black plastic stops 3 over the two rear table extension tubes 2 Make sure the locating pin in the black plastic stops fits into the matching hole in the extension tube This will lock the tube into the extension Fig T 3 Insert the rear ...

Page 19: ...injury RIP FENCE INDICATOR ADJUSTMENT Fig Z 1 The rip fence indicator 6 points to the measurement scale The scale shows the distance from the side of the fence to nearest side of the blade 2 Measure the actual distance with a ruler If there is a difference between the measurement and the indicator adjust the indicator 6 3 Loosen the screw 7 and slide the indicator to the correct measurement on the...

Page 20: ...able 3 If the blade is not 45 to the table loosen the two set screws 4 located on the collar 5 the table saw with the hex key and back off the collar underneath Fig CC 2 4 Loosen the bevel lock handle turn the blade tilting handwheel to move the blade until it is 45 to the table and tighten the blade bevel lock handle 5 Adjust the collar 5 so it contacts the bracket 3 when the blade is 45 to the t...

Page 21: ...OTE The adjusting mechanism is located above the blade height adjusting hand wheel under the tabletop If the front and rear measurements are not the same If the blade is slightly on the right 1 Turn the left adjustment screw 2 counterclockwise and adjust the right side adjustment screw 3 clockwise 2 Remeasure as described in steps 4 to 9 in the prior section 3 When alignment is achieved turn the l...

Page 22: ...e minutes for the motor to cool Push in on the reset button 3 and turn the switch to the ON position USING THE TABLE EXTENSION Fig HH NOTE Move and lock the fence to the green line mark on left or right side scale The fence is now clear of the table 1 Release the extension lock handles 1 2 Slide the extension 2 out until the correct measurement is displayed on the tube scale 3 The user sights the ...

Page 23: ...the auxiliary fence as indicated on page 25 WARNING WARNING 1 Fig II 7 Keep your thumbs off the table top When both of your thumbs touch the front edge of the table 2 finish the cut with a push stick Make a push stick using the pattern on page 29 8 The push stick 3 should always be used when the ripped workpiece is 2 in to 6 in wide Fig JJ 9 Continue pushing the workpiece with the push stick 3 unti...

Page 24: ...re gauge with screws Make sure the facing does not interfere with the proper operation of the sawblade guard When cutting long workpieces you can make a simple outfeed support by clamping a piece of plywood to a sawhorse BEVEL CROSSCUTTING Fig MM This cutting operation is the same as crosscutting except the blade is at bevel angle other than 0 Always work to the right side of the blade during this...

Page 25: ...t is flush with the table If the dado insert is not flush with the table adjust the two bolts on the insert with a 4 mm hex wrench until it is parallel with the table MITRE CUTS Fig OO This sawing operation is the same as crosscutting except the mitre gauge is locked at an angle other than 0 1 Set the blade 3 to 0 bevel angle and tighten the blade bevel lock handle 2 Set the mitre gauge 1 at the des...

Page 26: ...t and that at least one thread of the arbour sticks out past the nut 6 Use only the correct number of round outside blades and inside chippers as shown in the dado set s instruction manual Blade chippers must not exceed 1 2 in total in width 7 Check the saw to ensure that the dado will not strike the housing insert or motor when in operation For your own safety always replace the blade blade guard...

Page 27: ...ed from the power source turn the saw upside down and pull up and push down on the motor unit 2 Observe any movement of the motor mounting mechanism 3 Loosen or tighten the four hex screws 1 by hex wrench for smooth operation Only 1 8 turn at a time NOTE Do not adjust the screw more than 1 2 turn as this may damage the mechanism MAINTENANCE WARNING WARNING 4 Place a small amount of dry lubricant o...

Page 28: ...side of the motor 3 7 Carefully remove the spring loaded cap and then pull out the brush 4 and replace 8 Repeat step 6 and 7 for the other side of motor 9 The ears on the metal end of the assembly go in the same hole the carbon part fits into Do not overtighten the plastic cap 10 Carefully set the saw in a upright position on a clean level surface 11 Replace the blade guard blade rip fence mitre ga...

Page 29: ...ON Use good quality plywood or solid wood Use 1 2 in 13 mm or 3 4 in 19 mm material Push stick MUST be thinner than the width of material being cut Drill hole for hanging Notch to prevent hand from slipping Cut here to push 1 2 in 13 mm wood Cut here to push 3 4 in 19 mm wood ...

Page 30: ...ng done 5 Gum or pitch on blade or table causing erratic feed 1 Replace blade 2 Turn the blade around 3 Remove blade and clean with turpentine and coarse steel wool 4 Change the blade 5 Clean blade or table with turpentine and steel wool Material kicked back from blade 1 Rip fence out of adjustment 2 Riving knife not aligned with blade 3 Feeding stock without rip fence 4 Riving knife not in place ...

Page 31: ...66 206 0888 from 8 AM to 8 PM Monday to Friday Eastern time RONA reserves the right to repair or replace the defective tool at its discretion Normal wear and tear including accessory wear is not covered under guarantee The product is guaranteed for 36 months if used for normal trade purposes Any guarantee is invalid if the product has been overloaded or subject to neglect improper use or an attemp...

Page 32: ...SQ EXTENSION WING LEFT 1 0K0Y HEX HD SCREW AND WASHER M6 1 0 20 4 2YSX UPPER TUBE BACK 2 0K7K CR RE ROUND WASHER HD SCREW M6 1 0 12 2 2YTA SUPPORTING PLATE 1 0K8C CR RE COUNT HD TAPPING SCREW M4 18 10 4 2YTG RETAINING CLIP 1 0K9T HEX HD TAPPING SCREW M5 16 16 6 2YTL MITRE GAUGE ASS Y 1 0K9U HEX HD TAPPING SCREW M5 16 25 4 2YTU EXTENSION WING BACK 1 0KA4 CR RE PAN HD TAPPING SCREW M4 16 16 2 2YTV D...

Page 33: ... 33 10 IN TABLE SAW MODEL NO BT2503RN SCHEMATIC MANUAL INSTRUCTION ...

Page 34: ...CKET 2 0J4F FLAT WASHER φ8 16 2 5 4 0J4J FLAT WASHER φ10 20 2 4 0JPP HEX HD BOLT M8 1 25 30 4 0JPX HEX HD BOLT M10 1 5 20 4 0K7K CR RE ROUND WASHER HD SCREW M6 1 0 12 2 0KMU HEX NUT M10 1 5 T 8 4 0KRQ SERRATED TOOTHED HEXAGON FLANGE NUT M6 1 0 T 6 2 0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8 1 25 T 7 5 20 0Z1G CAP HD SQ NECK BOLT M8 1 25 12 16 2AJU BRACKET 4 2E7V UPPER SUPPORT 1 2RWE HOOK 4 30Z3 ...

Page 35: ...S Y 2 0QQT BRUSH ASS Y 2 0QR0 BRUSH COVER 2 110A CR RE PAN HD TAPPING SCREW WASHER M5 12 55 2 2DW9 WAVE WASHER BWW 608 1 2RPP FLOW GUIDE 1 2RPS MOTOR COVER 1 2RRD CUTTER SHAFT ASS Y 1 2RT8 ARMATURE ASS Y 1 2RWS CROSS RECESSED COUNTER SUNK HEAD SCREW M5 0 8 10 2 2RXC LABEL 1 2TDF FIELD ASS Y 1 2YMP MOTOR ASS Y 1 2YF5 BRACKET 1 3235 CR RE PAN HD SCREW WASHER M5 0 8 55 4 ...

Page 36: ... 36 NOTES ...