HAWE Hydraulik A 065, Original Assembly Instructions

Page 1: ...Mini hydraulic power pack type A 100 and A 065 Original assembly instructions B 6025 12 2021 1 1 en Operating pressure pmax Usable volume Vuse 210 bar 0 2 to 0 8 l...

Page 2: ...rand names product names and trademarks are not specifically indicated In particular with regard to registered and protected names and trademarks usage is subject to legal provisions HAWE Hydraulik re...

Page 3: ...elivery 14 4 4 Storage 14 5 Assembly and installation 15 5 1 Hydraulic connection 15 5 2 Electrical connection 16 6 Start up 18 7 Operation 19 7 1 Switching the hydraulic system on off 19 8 Maintenanc...

Page 4: ...rer and machine operator as well as for training courses To request further information about the product contact HAWE Micro Fluid GmbH 1 2 Safety instructions and symbols Safety indication In these i...

Page 5: ...rds Safety goggles Wear safety goggles to protect your eyes against chemical and mechanical hazards Protective clothing Wear tted clothing without protruding parts Follow the safety data sheet of the...

Page 6: ...tive 2006 42 EC and is intended exclusively for installation in a machine or system The product is controlled via the manufacturer s machine plant control Follow the manufacturer s operating instructi...

Page 7: ...t the product into operation until the complete machine or system complies with the country speci c regulations safety regulations and standards of the application Observe and apply regulations for ac...

Page 8: ...sks and in how to use the product safely Specialist personnel Due to their technical training knowledge and experience specialists are able to assess and carry out the assigned work and can independen...

Page 9: ...e plate can be found on the equipment rack with the following information Material number 6XX XXXX X Serial number Production date week year 2 Hydraulic uid inlet oil 3 Engravings for hydraulic connec...

Page 10: ...window lifters It is designed in the versions Q one ow direction and H the lifting version and it provides a ow rate and pressure in accordance with the technical data Here the size of the tank pump...

Page 11: ...ment rack 3 3 Functions Version Q Motor M Pressure at connection P Energize the electric drive so there is pressure at connecting line P The hydraulic uid ows with a constant ow rate from the hydrauli...

Page 12: ...ectric power supply to the hydraulic power pack People cannot reach into the hazard zone of the hydraulic power pack People cannot burn themselves on the hot surfaces After installing the hydraulic po...

Page 13: ...transport equipment that has the capacity to transport the maximum load safely Wear protective clothing 4 1 Transport equipment Only tested and approved aids are permitted for use DAMAGE Preventing d...

Page 14: ...riods HAWE does not accept any liability for subsequent complaints 4 4 Storage DAMAGE Property damage from incorrect storage Incorrect storage can lead to damage Refer to the technical data Store the...

Page 15: ...g or falling Provide a ladder or access platform to make sure the workspace can be reached safely Ensure there is suf cient space to perform all assembly and installation work Do not climb onto the hy...

Page 16: ...imensions in D 6025 Version Q via the 2 x M10x1 threaded connections on the equipment rack Version H via the 1 x M14x1 5 threaded connection on the equipment rack 6 After a week of operating time at t...

Page 17: ...tionally 2 Connect the electromagnetic valve s to the control system The coil has a socket for 2 pin plugs Use a cable with the matching plug AMP Superseal 1 5 series Insert the plug on the cable into...

Page 18: ...Only trained specialist personnel may perform commissioning Secure the unit against being switched on unintentionally 1 Check the hydraulic power pack has been connected correctly hydraulically fasten...

Page 19: ...ff The product is switched on and off via the system control in accordance with the machine manufacturer s operating instructions For this the commissioning of the product must have been performed pro...

Page 20: ...ve components directly or indirectly causes injury or death Only trained specialist personnel are permitted to replace or connect electronic components Obey all applicable electrical safety rules Only...

Page 21: ...aulic system Wear work gloves Arrange the access to the hydraulic system in such a way that hot surfaces are not accessible to the user Wait until the hydraulic system has cooled down before servicing...

Page 22: ...lacing 2 2 directional seated valve SP3 Electrics Checking electrical contacts AMP Superseal 1 5 series 7 Checking cables for damage 365 8 2 Service 8 2 1 Checking for leakage in the hydraulic system...

Page 23: ...may fail due to cavitation During initial commissioning and after each opening of the hydraulic system Fluid level too low top up hydraulic uid Aids tools materials Cleaning cloths and receptacle for...

Page 24: ...ools materials Hex key wrench size 5 New seated valve 1 Switch off the hydraulic system and secure it from being unintentionally switched on again 2 Ensure that the system is depressurized 3 Remove an...

Page 25: ...raulic components 7 Properly dispose of all disassembled parts Disposal Dispose of hydraulic uid and system components as follows Dispose of hydraulic uid packaging containers soaked cleaning cloth et...

Page 26: ...perates irregularly due to air in the system Vent the hydraulic system Incorrect rotation direction of the motor Check the motor rotation direction Correct the motor rotation direction No pressurizati...

Page 27: ...100 Horizontal or vertical tank on top Attachment Firmly screwed 2 x M6 on the equipment rack preferably elastic suspension Pump design External gear pump Typical noise level distance 1 m decoupled a...

Page 28: ...D 1 8 kg A 100 F2E 4 7 kg 5 2 kg A 100 A4D 4 3 kg A 100 B2D 4 3 kg A 100 A4B 5 4 kg A 100 R2E 5 4 kg 6 kg 11 1 3 Electrical data Motor C2D Voltage 24 V direct current Nominal power 250 W Duty cycle S3...

Page 29: ...onnection 2 x M6 eyelet protection class IP54 concerning to DIN 40050 Terminal assignment Rotation direction of the motor shaft left looking at the shaft Characteristic line pump A C E Sp operating pr...

Page 30: ...rating pressure bar Q delivery ow lpm I current consumption A Motor B2D voltage 24 V DC Nominal power 200 W duty cycle up to 40 depends on je nach delivery ow pressure environmental condition electric...

Page 31: ...p to 40 depends on je nach delivery ow pressure environmental condition electrical connection 1 x M6 and 1 x M8 for eyelet 1 x 6 3 x 0 8 for at push in receptacle protection class IP54 concerning to D...

Page 32: ...l power 120 W duty cycle up to 40 depends on je nach delivery ow pressure environmental condition electrical connection cables with ferrules protection class IP44 concerning to DIN 40050 Terminal assi...

Page 33: ...ontact details Headquarters HAWE Hydraulik SE Einsteinring 17 85605 Aschheim Germany e mail info hawe de www hawe com Phone 49 0 89 37 91 00 1000 Barbing HAWE Micro Fluid GmbH Borsigstra e 11 93092 Ba...

Page 34: ...y electronic components are perfectly coordinated with the hydraulic components and simplify ing control signal evaluation and fault detection The intelligent system solutions reduce energy consumptio...