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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

TriStar Variable Speed Pump

Page 13

Troubleshooting

Motor Will Not Start

1. Ensure the power cord is plugged in and the power is switched on. If the pump still won’t start check the availability

    of power by plugging in another appliance and seeing if it will start. 

2. If the pump is controlled via a Chlorinator or Total System Controller, ensure that the controlling device is actually 

    allowing the pump to start.

3. Check for open switches or relays, tripped circuit breakers or blown fuses.

4. Refer to an Authorised Service Agent or another qualified professional.

Motor Cuts Out

Your Hayward pump motor is equiped with 

Automatic Thermal Overload Protection

. The motor will automaticly

shut-off before heat damage buildup can occur due to abnormal operating conditions. The motor will auto-restart when

a safe heat level is reached.

Pump Will Not Prime

1. Ensure that the length of time that the 3000 rpm priming cycle runs for is sufficient. This time is factory set to 2 

    minutes but can be adjusted up to 4 minutes (see page eight (8) for instructions how to change the length of time). 

2. Make sure all the suction and discharge valves are open and unobstructed, that the filter manual air relief valve

    is open, and that the pool water level is above all suction openings. 

3. Make sure the pump strainer basket is clean.

4. Fill the pump strainer/housing with water to the level of the pump inlet. Ensure that the strainer cover o-ring is clean,

    seated correctly, and lubricated. Tighten the strainer cover lockring by hand only.

5. Check for loose unions or damaged union o-rings on the suction side. Replace damaged o-rings and tighten the union

    nuts by hand only 

(no wrenches)

Low Flow - Generally

1. Check for clogged or restricted strainer basket or suction line. If the suction line is blocked contact a qualified repair 

    professional.

2. The pool piping is under size. Correct the piping size.

3. Check for a plugged or restricted discharge line of the filter, valve partially closed (high gauge reading). Sand filters -

    backwash as per manufacturer’s instructions; D.E. filters - backwash as per manufacturer’s instructions; Cartridge

    filters - clean or replace the cartridge as per the manufacturer’s instructions.

4. An air leak in the suction side plumbing (bubbles issuing from the return fittings). Re-tighten or re-seal threaded 

    suction fittings with Teflon tape. Inspect other plumbing fittings and replace o-rings and tighten as required.

5. Plugged, restricted, or damaged impeller. Replace the impeller including a new shaft seal assembly.

Noisy Pump

1. Cavitations caused by restricted or undersized suction line, an air leak at any joint, low water level in the pool, and 

    unrestricted discharge return lines. Correct the suction condition or throttle the return lines, if practical. Holding your

    hand over the return fittings will sometimes prove this, or by putting in a smaller eyeball fitting.

2. Vibration due to improper mounting, ect. Mount the pump on a level surface and secure the pump to the equipment 

    pad. 

3. Foreign matter in the pump housing or fan cowling. Loose stones/debris hitting the impeller or the motor colling fan

    could be the cause. Clean the pump housing and the fan cowling.

4. Motor bearings noisy from normal wear, rust, overheating, or water ingress due to a worn or damaged shaft seal.

    Contact a qualified repair professional to rectify.   

 

30-LITINSB004 Rev-B

Summary of Contents for TriStar VS SP3215VS

Page 1: ... calls read this manual carefully and completely The Hayward TriStar Variable Speed Pump is specifically engineered for the demanding requirements of today s in ground swimming pool spa that is equiped with large capacity filters heaters and pool cleaning equipment The variable speed totaly enclosed permanment magnet motor combined with its advanced hydraulic design optimizes the three essiential ...

Page 2: ...nstructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for out door use it is strongly advised to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation of air for cooling Do not install in a damp or non ventilated lo...

Page 3: ...OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage WARNING Suction Entrapment Hazard Suction in suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause sever injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cov...

Page 4: ...ea that will not flood when it rains Do NOT install pump and filter in a damp or non ventilated location Keep motor clean Pump motors require free circulation of air for cooling Pump Mounting Install pump on a level concrete slab or other rigid base to meet all local and national codes Secure pump to base with screws or bolts to further reduce vibration and stress on pipe joints The base must be l...

Page 5: ...ol to engage the fitting an additional 1 turns Do NOT over tighten fitting or you may cause damage If a leak occurs remove the fitting and remove all traces of the sealing compound from thread Re apply fresh sealing compound and re install the threaded fitting Note If the pump is being installed using the standard Hayward Universal Union that is supplied with the pump then there is no need to appl...

Page 6: ...e adjustable between 600 rpm and 3000 rpm The Run Timers on speeds V2 and V3 are adjustable between 5 minutes and 18 hours in 5 minute increments Menu navigation buttons The DISP FUNC button will scroll through the home screen information when pressed If the DISP FUNC button is held it will enter the controller into configuration mode The and arrow buttons are used to change parameters within conf...

Page 7: ...rough the screens shown below in order from left to right 3 0 0 0 V1 V2 V3 Power 0 V1 V2 V3 Power P V1 V2 V3 Power P r 2 0 0 V1 V2 V3 Power 8 0 3 0 0 This is the screen that is automaticly displayed for Prime Mode and is displaying pump rpm Press DISP FUNC button once and the Prime Time remaining is displayed with the time decreasing Press DISP FUNC button again and the power being used is display...

Page 8: ...to be adjusted between 5 minutes and 18 hours by pressing or holding down either or arrow button Press DISP FUNC button to advance to the next screen This screen allows the speed of V3 to be adjusted between 600 rpm and 3000 rpm by pressing or holding down either or arrow button Press DISP FUNC button to advance to the next screen This screen allows the timer of V3 to be adjusted between 5 minutes...

Page 9: ...pen if filter has one Turn the power on at the power point and then press the Run Stop button on the motor interface Stand back while the pump primes Due to system variances like suction lift and the length of the suction line five minutes is not an unreasonable length of time for priming Only close the filter manual air relief valve once a steady stream of water not air or air mixed with water is...

Page 10: ...nt such as heaters skimmers and chlorinators require minimum flows to operate correctly Refer to the individual equipment manuals for specific requirements for low flow operation After setting the pump speed s it is recommended you check all other equipment water features are functioning as intended For example when running at low speed for daily filtration verify that the water is adequately flow...

Page 11: ...om the seal plate item 15 2 Press the ceramic seat with rubber cup out of the seal plate item 15 If tight use a small screwdriver to tap the seal out from the back side of the seal plate IMPORTANT Clean all recesses and parts to be reassembled Inspect gaskets and replace if necessary Seal Impeller and Diffuser Installation 1 Clean and lightly lubricate the motor shaft and seal recess in the seal p...

Page 12: ...nector Kit Includes Union Nut Connector Gasket 2 ea Union Gasket Pump Strainer Housing 2 x 2 with Drain Plugs threaded style Strainer Cover Kit Includes Strainer Cover Lock Ring O Ring Strainer Cover O Ring Strainer Basket Diffuser Screw Diffuser O Ring Diffuser Impeller Screw Impeller Ring Impeller to suit SP3215VS Shaft Seal Assembly Housing O Ring Seal Plate Housing Insert Seal Plate Spacer Kit...

Page 13: ...ed union o rings on the suction side Replace damaged o rings and tighten the union nuts by hand only no wrenches Low Flow Generally 1 Check for clogged or restricted strainer basket or suction line If the suction line is blocked contact a qualified repair professional 2 The pool piping is under size Correct the piping size 3 Check for a plugged or restricted discharge line of the filter valve part...

Page 14: ...olved press the RUN STOP key to clear the error message 10 Current Measurement Fails Permanently 20 Overload During Start Up Process 64 Short Circuit Failure 97 Multiple Errors at the Same Time i e 98 Communication Failure From controller Under voltage and Overload Code Variable Speed Drive Error Codes Service Mode When troubleshooting the pump or the pool system it may be useful to run the pump w...

Page 15: ...tar Variable Speed Pump Page 15 30 LITINSB004 Rev B 30 LITINSB004 Rev B Hayward TriStar SP3215VS Pump 0 5 10 15 20 25 0 100 200 300 400 500 600 Flow L min TDH metres 3000 RPM 2400 RPM 1250 RPM Performance curves for Hayward TriStar VS SP3215VS pump ...

Page 16: ...dney Brisbane Perth Email sales hayward pool com au Website www hayward pool com au P O Box 4384 Dandenong South VIC 3164 ABN 66 083 413 414 Sales Ph 1300POOLS1 Fx 1300POOLS2 2014 Hayward Industries Inc Hayward and TriStar are registered trademarks of Hayward Industries Inc ...

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