HBM U3, Mounting Instructions

Page 1: ...Mounting Instructions B 20 U3 20 en SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 2: ...SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 3: ...installation guidelines 10 5 3 Installation for tensile loading compressive loading 12 5 3 1 Installation without adapter 12 5 3 2 Installation with adapter and knuckle eye 13 5 3 3 Installation with two knuckle eyes 14 6 Electrical connection 15 6 1 Instructions for cabling 15 7 Specifications VDI VDE2638 17 8 Dimensions 18 9 Declaration of conformity 20 SUNSTAR传感与控制 http www sensor ic com TEL 07...

Page 4: ...U3 force transducer corresponds to the state of the art and is fail safe The transducers can give rise to residual dangers if they are inappropriately installed and operated by untrained personnel Everyone involved with the installation commissioning maintenance or repair of a force transducer must have read and understood the Mounting Instructions and in particular the technical safety instructio...

Page 5: ...e to comply with safety requirements could lead to damage to property slight or moderate physical injury Symbol NOTE Refers to the fact that important information is being given about the product or its use Symbol Meaning CE mark The CE mark signals a guarantee by the manufacturer that his product meets the requirements of the relevant EC directives see Declaration of conformity at the end of this...

Page 6: ...application concerned The same applies to the use of accessories Qualified personnel means persons entrusted with the installation fitting commissioning and operation of the product who possess the appropriate qualifications for their function Conditions on site Protect the transducer from damp and weather influences such as rain snow etc Maintenance The U3 force transducer is maintenance free Acc...

Page 7: ...measuring tensile and compressive forces They measure static and dynamic forces extremely accurately and therefore require careful handling You must take particular care when transporting and installing the devices If you knock or drop the transducers this could permanently damage them The housing provides an elaborate seal to protect the sensitive strain gauge applications and it is essential tha...

Page 8: ...er reacts to a force 3 2 Housing The housing with the integrated measuring spring is completed underneath by an attached base This base is extremely thin and must not be loaded centrally see Page 11 It should be protected against mechanical damage Pressure compensation hole Fig 3 1 Position of housing base SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 co...

Page 9: ...ided if this means that the classified limit values are exceeded degree of protection IP65 under DIN EN 60529 NOTE Moisture must not be allowed to penetrate the free end of the connection cable or get into the pressure compensation hole 4 3 Deposits Dust dirt and other foreign bodies must not be allowed to accumulate such that they divert part of the measured force onto the housing and so falsify ...

Page 10: ... measures are to be taken 5 2 General installation guidelines The direction of measurement in which the forces work should be as much towards the transducer as possible Torsion and bending moments eccentric loading and transverse forces may result in measurement errors and if the limit values are exceeded could destroy the transducer The transducer can take up 100 80 at 50kN 50 at 100kN of its nom...

Page 11: ... must only be introduced here 0 5 Centre the U3 over diameter 55H8 Do not load centrally here Nominal force 20kN 50kN and 100kN Fig 5 2 Base of the U3 SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 12: ...lange base Fig 5 3 Installation for compressive loading Nominal force kN Starting torque MA Nm Thread1 0 5 10 5 4 x M5 20 40 4 x M10 50 40 8 x M10 100 94 8 x M102 1 Take note of the thread depth see Dimensions Page 18 2 12 9 DIN912 galvanized HBM supplies knuckle eyes as mounting accessories for transducers of the U3 type series Knuckle eyes are suitable for use during quasi static loading 10Hz al...

Page 13: ...M10 50 180 24 40 500 M10x25 M10 100 187 24 94 1000 M10x25 M10 Attaching the knuckle eye Screw the correct adapter dependent on nominal force to the U3 please note screw length screw quality A2 70 at 100kN 12 9 DIN912 galvanized Turn the lock nut back as far as the eye Screw the knuckle eye into the adapter as far as the stop ATTENTION Do not apply force to the transducer flange Unscrew knuckle eye...

Page 14: ... on nominal force to the U3 please note screw length Turn the lock nut back as far as the eye Screw the knuckle eye into the adapter as far as the stop ATTENTION Do not apply force to the transducer flange Unscrew knuckle eye 1 to 2 turns and align Load eye with nominal load Tighten lock nut MB lock using the flat of the adapter ATTENTION When locking with the lock nut under no circumstances let t...

Page 15: ...ing Always use shielded low capacity measurement cable available from HBM Do not lay measurement cable parallel to high voltage power lines or control circuits If this is not possible e g in cable ducts protect the measurement cable e g with armoured steel tube and maintain a minimum distance of 50 cm from the other cables High voltage power lines and control lines should be twisted 15 turns per m...

Page 16: ... approx 2mm 100 10 10 2 Fig 6 1 Slit cable sheath wh white bk black rd red bl blue gn green gy grey ye yellow Measurement signal UA Excitation voltage UB Sensor circuit Sensor circuit Excitation voltage UB Measurement signal UA Cable shielding connected to housing Six wire connection Fig 6 2 Pin assignment for the U3 SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL sz...

Page 17: ...0 Isolation resistance Ris Ω u2 x 10 9 Reference excitation voltage Uref V 5 Operating range of the excit volt BU GT V 0 5 bis 12 Nominal temperature range Bt nom oC 10 bis 70 Operating temperature range Bt G oC 30 bis 85 Storage temperature range Bt S oC 50 bis 85 Reference temperature tref oC 23 Maximum operating force FG 130 150 130 Limit force FL 130 150 130 Breaking force FB u300 250 Static l...

Page 18: ...t M8x1 a f 11 H G D F E 0 5 approx 3 5 1 5 M 3 Nominal force A B 0 02 CH8 D E F G H K 0 1 M U3 0 5 10kN 54 50 34 8 5 5 13 47 5 5 42 M5 U3 20kN U3 50kN 95 90 55 15 5 5 20 5 72 11 70 M10 U3 100kN SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 19: ...0 94 5 124 5 22 M24x2 10 31 36 0 6 100 66 30H7 70 110 145 25 M30x2 24 37 46 1 1 Adapter Nomi nal force kN A C Df8 M K L N P Q R S a f Weight 1 kg 0 5 10 50 42 34 M12 14 22 4x5 5 4 5 19 25 1 0 9 19 0 15 20 90 70 55 M20x1 5 22 34 4x11 4 5 15 40 1 0 9 30 1 3 50 90 70 55 M24x2 26 42 8x11 6 20 45 1 0 9 36 1 45 100 90 70 55 M30x2 26 42 8x11 6 20 45 1 0 9 41 1 45 1 including screws SUNSTAR传感与控制 http www ...

Page 20: ...2000 9 Declaration of conformity SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 21: ... U3 HBM 11 12 2000 SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 22: ... U3 HBM 11 12 2000 SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 23: ... U3 HBM 11 12 2000 SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 24: ...ail info hbm com Modifications reserved All details describe our products in general form only They are not to be understood as express warranty and do not constitute any liability whatsoever IM C 12 00 POD SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182 E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...