HE-VA Disc Roller 2,5m, Operating Instructions Manual

Page 1: ...thoroughly to ensure that you are familiar with the safety instructions Operating Instructions Declaration of Conformity Spare Parts List Disc Roller 2 5 3 0 3 5 4 0m 1 section UK N A Christensensvej...

Page 2: ......

Page 3: ...ERADICATOR SET CAN ONLY BE MOUNTED ON TRAILED MODELS 16 MAINTENANCE AND SERVICE 17 SPARE PARTS LIST 18 DRAWBAR FOR TRAILED MODELS 18 WHEEL ASSEMBLY FOR TRAILED MODELS 22 DISC 24 PACKING ROLLER 26 SCR...

Page 4: ...Christensensvej 34 DK 7900 Nyk bing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006 42 EC The declaration comprises the following ma...

Page 5: ...nce of machines are caused by non compliance with the most elementary safety conditions Therefore it is vital that anybody working at the machine carefully complies with the safety instructions as wel...

Page 6: ...months as a minimum due to any cracks wear and tear etc Replace any defective hoses immediately The life of hydraulic hoses is maximum 5 years New hydraulic hoses must meet the manufacturer s requirem...

Page 7: ...lways keep the labels clean and readable if not they must be replaced Safety and other markings on the machine Study the Operating Instructions thoroughly before any operation of the machine and obser...

Page 8: ...Machine length 2 8 m 2 8m 2 8 m 2 8 m No of Discs 18 22 26 30 Weight with V profile rings 1650 kg 2080 kg 2395 kg 2710 kg No of V profile rings 20 24 28 32 No of scrapers V profile rings 19 23 27 31...

Page 9: ...th V profile rings 2630 kg 2945 kg 3260 kg No of V profile rings 24 28 32 No of scrapers V profile rings 23 27 31 Weight with T profile rings 2360 kg 2670 kg 2990 kg No of T profile rings 24 28 32 No...

Page 10: ...ine to maximum transport height 4 Unfold the edge equipment to working position 5 Now lift and lower the discs to the required working depth Attachment Trailed Model 1 Reverse the tractor to the machi...

Page 11: ...eady for transport Uncoupling Mounted Model 1 Put down the machine on firm ground and relieve all hydraulic hoses 2 Now the machine may be uncoupled Uncoupling Trailed Model 1 Lift the machine up and...

Page 12: ...drawbar trailed model are adjusted correctly Drawbar height recommended approx 500mm Disc The Discs are adjusted up or down by a hydraulic Master Slave system It is important that the discs are regul...

Page 13: ...f straw require greater space Edge equipment Disc Roller is standard equipped with edge equipment Adjust the edge plate 1 to keep the excavated soil in a row Keep the edge plate 1 away from the ground...

Page 14: ...two bolts move the arm out in 2 Use the spindle it raises and lowers the disc Loosen two bolts raise lower by the spindle and retighten the bolts 3 Loosen one bolt tilt the disc more or less New edge...

Page 15: ...12 08 2014 15 Scraper The Disc Roller has special designed scrapers amon the packer rings To avoid unnecessary wear and to obtain the best scraper effect it is important to check the centering of the...

Page 16: ...5 cm steps by unlocking 1 pin in each bracket To dismount the material damper guard unlock pins and unbolt Tine eradicator set can only be mounted on trailed models The trailed Disc Roller can be equi...

Page 17: ...ften Important B After 10 hours of operation retighten wheels bearings and stop rings Check hydraulic hoses fittings and cylinders for leaks and retighten C Every 10 hours of operation grease all pivo...

Page 18: ...0931000 Main frame drawbar 1 1 1 2 630931035 Front drawbar turnable 1 1 1 3 630931037 Front drawbar fixed 1 1 1 4 690103130 Bolt M16x70 10 9 6 6 6 5 690113008 Self locking nut M16 6 6 6 6 690117013 Fa...

Page 19: ...er 80 40x155 w stop bracket 1 1 1 12e 690200138 Gasket set 80 40 1 1 1 13 69435250G Pin 35 L 250 1 1 1 14 630532600 Lock bush f pin head 1 1 1 15 690101101 Bolt M12x25 1 1 1 16 630931030 Depth stop f...

Page 20: ...4 4 5 690113005 Self locking nut M10 2 2 2 2 6 690134004 Ring pin 10 3 3 3 3 7 69525097J Pin for top link 25 L 97 Kat II 1 1 1 1 7 69525105C Pin for top link 25 32 L 105 Kat II III From machine no 33...

Page 21: ...2 12 12 16 18 630929130 BK tube 30x5 L 148 6 6 6 8 19 69525061F Pin 25 L 58 6 6 6 8 20 690130140 Roll pin 6x60 7 7 7 10 21 630949077 Bar parallel movement of bars 6 6 6 8 22 690117021 Facet plate 27 6...

Page 22: ...in 35 L 220 2 2 2 3 630532600 Lock bush f pin head 5 5 5 4 690101101 Bolt M12x25 5 5 5 5 690200085 Cylinder 80 40x255 1 1 1 5e 690200138 Gasket set 80 40 1 1 1 6 69430100G Pin 30 L 100 3 3 3 7 6901420...

Page 23: ...rake 2 2 2 13 690110106 U bolt M16x200x100x200 4 4 4 13 690110406 U bolt M18x200x100x200 From machine no 344738 4 4 4 14 690117013 Facet plate 16 8 8 8 14 690117015 Facet plate 16 From machine no 3447...

Page 24: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 24 Disc 7 12 13 10 9 6 5 2 3 4 14 1 8 11 13...

Page 25: ...72 88 104 120 6 690113013 Self locking nut M12 all metal 72 88 104 120 7 690210710 Rubber cord 35 L 205 72 88 104 120 8 630949025 Complete Carrier arm left front bar 9 11 13 15 8 630949015 Complete C...

Page 26: ...2935 Axle L 2935 0 1 0 0 1 678603935 Axle L 3935 0 0 0 1 1 678603435 Axle L 3435 0 0 1 0 2 690150037 V profile ring triple 600mm 60mm 2 2 2 2 3 690150036 V profile ring single 600mm 60mm 10 14 18 22 4...

Page 27: ...12 1 1 1 1 15 630764008 Bearing housing f UC 312 bearing 1 1 1 1 16 690110105 U bolt M16x100x200x100 2 2 2 2 17 690117013 Facet plate 16 4 4 4 4 18 690113008 Self locking nut M16 4 4 4 4 19 630764006...

Page 28: ...ket right Old model From machine no 336262 New model 0 0 1 1 630928560 Scraper bar w bracket left Old model From machine no 336262 New model 0 0 1 1 630918650 Scraper bar w bracket 0 1 0 1 630908555 S...

Page 29: ...9 1 1 2 1 3 630938527 Scraper f V profile ring and T profile ring short 3 3 3 3 630938524 Scraper f V profile ring and T profile ring short From machine no 336262 3 3 3 3 630938506 Scraber double 2009...

Page 30: ...bolt M16x100x150x100 2 2 2 3 690117013 Facet plate 16 12 12 12 4 690113008 Self locking nut M16 4 4 4 5 690103171 Bolt M20x130 1 1 1 6 690117005 Facet plate 20 2 2 2 7 690113009 Self locking nut M20 1...

Page 31: ...16x 35 1 1 1 18 630933287 Bar f edge plough 1 1 1 19 690109202 Plastic plug 70x70 4 4 4 20 633052200 Clamp for tine 2 2 2 21 690103088 Bolt M12x110 2 2 2 22 633052050 Tine 10x80 2 2 2 23 690113013 Sel...

Page 32: ...5 m 4 0 m 630943094 Complete edge equipment incl 508mm disc 1 1 1 1 1 630943088 Mounted holder 1 1 1 1 2 630943090 Mounted element 1 1 1 1 3 630943095 Tube 30x5 L 233 1 1 1 1 4 690103285 Bolt M20x280...

Page 33: ...1 1 1 1 14 633052200 Clamp for Spring Board tine 1 1 1 1 15 690103098 Bolt M12x110 10 9 1 1 1 1 16 690117014 Facet plate 12 6 6 6 6 17 690113006 Self locking nut M12 3 3 3 3 18 630943080 Mounted brac...

Page 34: ...from 2013 1 0 0 0 1 630918540 Bar f material damper guard 0 1 0 0 1 630938593 Bar f material damper guard from 2013 0 1 0 0 1 630918640 Bar f material damper guard 0 0 1 0 1 630938595 Bar f material...

Page 35: ...630928528 Rubber mat L 1980 mm 0 0 0 2 3 630918628 Rubber mat L 3480 mm 0 0 1 0 4 690103054 Bolt M8x40 10 12 14 16 5 690117004 Facet plate 8 20 24 28 32 6 690113004 Self locking nut M8 10 12 14 16 7...

Page 36: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 36 Spring Board 2 5m 3 0m 3 5 m...

Page 37: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 37 Spring Board left 4 0m...

Page 38: ...plate 20 4 4 4 8 10 690113009 Self locking nut M20 4 4 4 8 11 69525087F Pin 25 L 87 2 2 2 4 12 690134001 Ring pin 4 5 4 4 4 6 13 633052200 Clamp for tine 10 12 14 16 14 633052050 Tine 10x80 10 12 14...

Page 39: ...4 34 690210211 Top plate f double tube support 2 2 2 2 35 690103054 Bolt M8x40 2 2 2 2 36 690201053 Hydraulic hose 1260 mm st st 2 2 2 2 37 690201018 Hydraulic hose 1460 mm st st 2 2 2 2 38 690201029...

Page 40: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 40 El depth stop for disc...

Page 41: ...ate 8 6 6 6 6 12 630949133 Bracket f scale inductive sensor 1 1 1 1 13 690209435 Scale f inductive sensor on el depth stop 1 1 1 1 14 690113004 Self locking nut M8 2 2 2 2 15 690103057 Bolt M8x50 2 2...

Page 42: ...8 8 6 690117003 Facet plate 6 16 16 16 16 7 690113003 Self locking nut M6 8 8 8 8 8 690160010 Light box left 1 1 1 1 8 690160011 Light box right 1 1 1 1 9 690160030 Rear light complete 2 2 2 2 10 690...

Page 43: ...80 Cable 5 x 1mm2 left L 1 30 m 1 1 0 0 24 690160080 Cable 5 x 1mm2 right L 1 85 m 0 0 1 0 24 690160080 Cable 5 x 1mm2 right L 1 55 m 0 0 1 0 24 690160080 Cable 5 x 1mm2 right L 1 30 m 0 0 0 1 24 6901...

Page 44: ...8 BSP 2 2 2 2 3 690201020 Hydraulic hose 1625 mm 1 1 1 1 4 690201020 Hydraulic hose 1625 mm 1 1 1 1 5 690203016 Fitting 90angle 10 mm 2 2 2 2 6 690203015 Fitting T10 1 1 1 1 7 690201012 Hydraulic hos...

Page 45: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 45 Air brakes...

Page 46: ...Nylon tube 15x1 5mm 4 2 12 690190105 Hose 14 5x5mm 2 4 13 690190073 Hose fitting M22x1 5 w 12 4 6 14 690190090 Support bushing f tube 10x1 5mm 2 2 15 690190095 Support bushing f tube 15x1 5mm 8 4 16...

Page 47: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 47 Tine eradicator set Can only be mounted on trailed models 3 0 m 3 5 m 4 0 m...

Page 48: ...ft 0 0 1 2 630919016 Mounting plate 4 4 4 3 690103195 Bolt M16x200 8 8 8 4 690117013 Facet plate 16 8 8 8 5 690113008 Self locking nut M16 8 8 8 6 690109200 Plastic plug 60x60 4 4 4 7 690152045 Spring...

Page 49: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 49 Supporting wheel model for Spring Board from machin no 344861...

Page 50: ...10 10 9 69435355G Pin 35 L 355 2 2 10 630532600 Lock bush for pin head f M12 bolt 2 2 11 690101101 Bolt M12x25 8 8 2 2 12 69450230G Pin 50 L 230 2 2 13 690103124 Bolt M16x35 8 8 2 2 14 630532700 Lock...

Page 51: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 51 Supporting wheel model without Spring Board from machin no 344861...

Page 52: ...8 8 2 2 10 690117005 Facet plate 20 24 24 11 690113009 Self locking nut M20 10 10 12 69435355G Pin 35 L 355 2 2 13 630532600 Lock bush for pin head f M12 bolt 2 2 14 690101101 Bolt M12x25 8 8 2 2 15 6...

Page 53: ...690201231 Hydraulic hose 3320mm 3 8 st st 0 0 1 4 690201236 Hydraulic hose 3000mm 3 8 st st 1 1 0 4 690201232 Hydraulic hose 3520mm 3 8 st st 0 0 1 5 690201232 Hydraulic hose 3520mm 3 8 st st 1 1 1 6...

Page 54: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 54 Hydraulics for adjustment of disc 3 0 m 3 5 m without el depth stop 4 0 m without el depth stop...

Page 55: ...3 5 4 0 m 1 section 12 08 2014 55 3 0 m 3 5 m with el depth stop 4 0 m with el depth stop Note Number of hoses and lengths can vary according to machine type verify therefore length and number before...

Page 56: ...os Item no Designation 3 0 m 3 5 m 4 0 m 1 690203001 Quick coupling male E402 1 2 2 2 2 2 690203003 Fitting straight 10 1 2 BSP 4 4 4 3 690203006 Fitting 90angle 10 3 8 BSP 2 2 4 4 See pos 23 page 18...

Page 57: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 57 Diagrams El depth stop...

Page 58: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 58 Lights...

Page 59: ...UK Disc Roller 2 5 3 0 3 5 4 0 m 1 section 12 08 2014 59 Hydraulics f depth stop 3 0 m 3 5 m 4 0 m Hydraulics f el depth stop 3 0 m 3 5 m 4 0 m...

Page 60: ...The design is subject to modification without notice...