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Doc No. XG-0042   Rev No. 042808

 

11

Alarms: 

The X-Caliber has many built in self-protecting features and will indicate the various alarm conditions with the 
following LED configurations. 

 

 
Acknowledgement of the Alarms:
  

Once the X-Caliber has gone into an alarm condition, it will not automatically restart. To restore the X-Caliber to 
normal operation, rectify the alarm condition, make sure the pump is primed, and press the on/off switch twice. An 
alarm condition may also be acknowledged by turning the power to the pump off and then back on again. If the 
alarm condition still exists, then the alarm must be acknowledged by pushing the on/off switch only. The pump will 
resume normal operation if the alarm condition has been resolved. 

 

Dry Run Alarm: 

The X-Caliber will sense a dry run condition by monitoring the combination of input power, RPM, and system 
pressure. Most probable cause of a dry run alarm is an empty water tank or a leak in the suction piping.  

 
Under and Over Voltage Alarm: 

The X-Caliber will recognize if it should operate on 12VDC or 24VDC on initial power up. The green “Power” LED 
will flash once if the system is rated 12VDC or twice if the system is rated 24VDC. The pump will recognize when 
the voltage is falling below its nominal range and revert to an “emergency” low power 300-watt mode. The blue 
LED will flash continuously when the pump is in the emergency power mode.
 If the voltage continues to fall, 
the pump will go into a low voltage alarm and turn off. 
If the voltage exceeds the X-Calibers’ maximum rated input voltage, the pump will go into a high voltage alarm and 
turn off. The voltage ranges for the normal, emergency, and alarm conditions for both 12VDC and 24VDC are 
shown in the table below. 

 

Nominal System Voltage 

Operational Voltage Range 

Operation 

 

VDC<8 

Under Voltage Alarm 

 

12VDC 

8 <VDC<10 

300 Watt Emergency Mode 

 

 

10<VDC <16 

Normal operation 

 

 

16<VDC 

Over Voltage Alarm 

 

VDC<16 

Under Voltage Alarm

 

24VDC 

16<VDC<20 

300 Watt Emergency Mode 

 

 

20<VDC<32 Normal 

operation

 

 

32<VDC 

Over Voltage Alarm

 

 
 

Summary of Contents for X-CALIBER XR-124

Page 1: ...Doc No XG 0042 Rev No 042808...

Page 2: ...ectrical Installation p6 Initial Start up p7 Use of Accumulator Tanks p7 About the Control Panel p8 How to Change Pump Settings p9 Start and Stop Operation p10 Pressure Boosting Applications p10 Pump...

Page 3: ...freshwater applications Technical Data Operating Conditions Maximum Pressure 67 psi 4 5 bar Maximum System Pressure 110 psi 7 5 bar Maximum Inlet Pressure 36 psi 2 5 Bar Maximum Flow Rate 10 GPM 38 L...

Page 4: ...ng all 316 Stainless Steel wetted components and is designed for salt or fresh water applications Both the XR 124 and the XRS 124 pumps are suitable for rainwater and drinking water applications Consu...

Page 5: ...acket To mount the pump to a vertical wall or angled plane loosen the top bracket by removing the four mounting screws remove the top half of the bracket and rotate the cylindrical pump body within th...

Page 6: ...ual uphill or horizontal run to the inlet of the pump to prevent the formation of air pockets 7 Ensure inlet and discharge piping connected to the pump is well supported This will prevent undue stress...

Page 7: ...gth of the wiring run and operating voltage It is important that the wire be sized correctly for optimum performance of the pump Headhunter recommends that the cables be sized for the maximum power se...

Page 8: ...ourth trial of 90 seconds h Pause of 20 seconds i Fifth trial of 90 seconds If the pump is still not primed after 5 trials it will go into alarm 7 Once the pump has picked up a prime allow it to run f...

Page 9: ...300 Watt Low Typical factors that determine the optimum power setting are maximum pressure piping system is designed for capacity required and size of wire available It is important that the 12 or 24...

Page 10: ...Doc No XG 0042 Rev No 042808 9 How to change pump settings...

Page 11: ...ant input power Pressure Boosting Applications The X Caliber can be used in pressure boosting applications If supplying the inlet of the pump with pressurized water ensure that the sum of the inlet pr...

Page 12: ...y water tank or a leak in the suction piping Under and Over Voltage Alarm The X Caliber will recognize if it should operate on 12VDC or 24VDC on initial power up The green Power LED will flash once if...

Page 13: ...ooding protection push and hold the on off switch for 20 seconds while the pump is running Release the on off switch when the yellow LED stops flashing and returns to a steady yellow illumination Main...

Page 14: ...echnical support department via Toll Free Phone in the USA 800 662 8557 Outside or inside the USA Phone 954 581 6996 Email headmaster headhunterinc com Fax 954 587 0403 Limited Warranty Headhunter war...

Page 15: ...of EC Directives 97 23 ECC EC Machinery Directive 98 37 Low Voltage Directive 73 23 ECC Directive of Electromagnetic Compatibility 89 336 ECC Directive 93 68 ECC Noise Level Directive 2000 14 ECC X C...

Page 16: ......

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