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Hearthstone Quality Home Heating Products, Inc.

                                                   

 

CHAMPLAIN Model 8303

 

25 

 

remove  the  decorative  ceramic  log  set,  taking  care 
not to damage the logs or chip the enamel cast iron. 
Remove all ember material. Clean the firebox baffle, 
burner,  and  carefully  vacuum  the  entire  surface  of 
the log set with a soft brush attachment. Thoroughly 
vacuum the ports (holes) along the top of the burner, 
and the pilot assembly. 

With  the  decorative  ceramic  logs  out  of  the  firebox, 
reseal the firebox and briefly light the unit according 
to  the  lighting  instructions  described  on  page  21. 
Check to ensure a proper flame is burning from each 
burner  port.  The  pilot  flame  should  be  burning 
properly as well.  

 

NOTE: Do not operate the unit for more than 
1-2 minutes without the log set in place.  

Check  and  clean  any  burner  ports  that  are  not 
burning, or not burning properly. Clean  burner ports 
using  a  soft  brush  or  vacuum  cleaner.  If  the  pilot 
flame height needs adjustment, it should be adjusted 
by qualified service personnel as described on page 
21. 

Complete  the  cleaning  procedure  by  carefully 
placing the log set within the firebox as described on 
pages  19-20.  Reattach  the  glass  and  front  panel  to 
seal  the  firebox.  Turn  on  the  gas,  light  the  unit  and 
check  for  proper  operation.  Flame  patterns  should 
look  similar  to  the  flames  in  Figure  21.  Regularly 
check  to  ensure  the  area  around  the  Champlain  is 
kept  free  from  combustible  materials,  gasoline,  and 
other  flammable  vapors  and  liquids.  Check  that  the 
flow  of  combustion  and  ventilation  air  is  not 
obstructed.  

Professional Inspection 

 

Installation and repair should be done by a qualified 
service  person.  The appliance should be  inspected 
before  use  and  at  least  annually  by  a  qualified 
service  person.    More  frequent  cleaning  may  be 
required  due  to  excessive  lint  from  carpeting, 
bedding  material,  etc.    It  is  imperative  that  control 
compartments, 

burners 

and 

circulating 

air 

passageways  of  the  appliance  be  kept  clean.  

L’installation  et  la  réparation  devrait  être  confiées  à 
un technicien qualifié. L’appareil  devrait faire l’objet 
d’une  inspection  par  un  technicien  professionnel 
av

ant  d’être  utilisé  et  au  moins  une  fois  l’an  par  la 

suite.  Des  nettoyages  plus  fréquents  peuvent  être 
nécessaires  si  les  tapis,  la  literie,  et    cetera 
produisent  une  quantité  importante  de  poussière.  Il 
est  essentiel  que  les  compartiments  abritant  les 
commandes,  les  brûleurs  et  les  conduits  de 
circulation d’air de l’appareil soient tenus propres. 

 

As Needed: 

 

Glass and Gasket Replacement 

 

In  the  event  that  you  need  to  repair  or  replace  a 
cracked  or  broken  glass,  order  kit  93-58015 
(complete  glass  assembly  with  frame)  and  use  the 
following  instructions  to  replace  the  components. 
Your  Champlain  uses a folded flat fiberglass gasket 
to  make  a  tight  seal  between  the  glass  frame  and 
the  firebox.  In  time,  the  gasket  can  become  brittle 
and  compressed  and  should  be  replaced  using  the 
following  instructions.  New  gasket  material  is  also 
available  from  your  Authorized  Hearthstone  Dealer. 
Protect  your  hands  with  work  gloves,  and  wash  up 
later. 

1.  Allow the Champlain to cool completely. If the 

glass is severely broken, first pull the broken 
fragments of glass away from the firebox using 
heavy-duty gloves.   

2.  Follow the instructions for removing the front 

glass described in Firebox Access on page 9.  
Remove the glass from the glass frame by 
drilling out the four 1/8” rivets that lock the glass 
in place. Pull the glass away from the frame and 
set it aside. 
 

If replacing gasket only: 
 
1.  Remove  the  existing  gasket  from  the  glass  by 

grasping one end and pulling firmly. Clean off as 
much of the hanging fiber “hairs” as possible 

2.  Locate t

he 3/4” x 1/16” flat tape gasket. Peel the 

adhesive  protecting  paper  away  from  one  end.  
Starting at the center of the long end of the glass 
apply  the  gasket  centered  on  the  edge  of  the 
glass.    Continue  to  wrap  the  gasket  around  the 
edge until you meet at the starting point. Do not 
overlap  the  gasket  ends  or  leave  ends  with 
ragged edges. 

3.  Firmly  and  evenly,  fold  the  gasket  around  the 

edges of the glass so it lies flat on the surface. 

4.  Place  the  gasket  back  in  the  glass  frame.  With 

four  new  1/8”  rivets  replace  the  2  glass  clips. 
The glass and frame are now ready to be placed 
back on the unit. 

If replacing entire glass with kit: 

1.  Apply gasket to new glass as describe in steps 

2-3 above. 
 

Summary of Contents for Champlain 8303

Page 1: ...service agency or gas supplier must perform installation and service of this appliance In the Commonwealth of Massachusetts all installation of gas lines and gas fittings must be performed by a licen...

Page 2: ...Page 1 of 35 Intentionally Blank...

Page 3: ...pt in a safe place as proof of purchase Serial Number Fuel type Natural Gas Liquid Propane Sold by Date of Purchase Address Phone E mail Website Installed by Date of Installation Address Phone E mail...

Page 4: ...irement Floor Protection 9 Venting Information 10 Venting Connection 10 Approved Systems 11 Minimum Venting 12 Electrical System Information 16 Gas Supply Connections 17 Gas Connections 17 Initial Lea...

Page 5: ...Room 1511 Boston Massachusetts 02202 Manufactured and Warranted by Hearthstone Quality Home Heating Products Inc 317 Stafford Ave Morrisville VT 05661 8695 USA www hearthstonestoves com Figure 1 Cham...

Page 6: ...will remain appealing while providing years of quality performance The installation must conform to local codes or in the absences of local codes the current National Fuel Gas Code ANSI Z223 1 NFPA 5...

Page 7: ...E COMPARTIMENT DES COMMANDES SONT PROPRES VOIR LES INSTRUCTIONS D INSTALLATION ET D UTILISATION QUI ACCOMPAGNENT L APPAREIL Hot Surfaces Certain exposed surfaces of the Champlain will reach high tempe...

Page 8: ...their absence the latest edition of THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 or CAN CGA B149 Installer l appareil selon les codes ou r glements locaux ou en l absence de tels r glements selon le...

Page 9: ...ALL OR PUT INTO SERVICE A DAMAGED OR INCOMPLETE HEATER Remove the shrink wrap and other packaging materials taking care not to damage the stove s finish Inspect the Champlain for visible or concealed...

Page 10: ...either the unit s or the vent pipe s minimum clearance depending on whether the installation calls for vertical rise within the room or a rear exit through the wall vent pipe Ensure you consider the...

Page 11: ...ENSURE NO WIRING OR PLUMBING IS IN THE CHOSEN LOCATION CAUTION DO NOT RECESS VENTING TERMINATIONS INTO A WALL OR SIDING Note If you need further direction for installation please refer to the venting...

Page 12: ...it Chimney Liner Flex Co Linear Flex Connector Axial to Co Linear Appliance Connect Masonry approved not to exceed 16 measured from stove top IF THE VENT SYSTEM IS DISASSEMBLED FOR ANY REASON IT MUST...

Page 13: ...cover will fit properly Screw the thimble cover to the wall The adjustment range for wall thickness for this configuration is 3 min to 9 max II FIREPLACE VENTING INSTALLATIONS 40 maximum system height...

Page 14: ...Hearthstone Quality Home Heating Products Inc CHAMPLAIN Model 8303 13 Figure 12 Approved DV Venting Alternate Configurations for Vertical Termination...

Page 15: ...lity Home Heating Products Inc CHAMPLAIN Model 8303 14 Figure 13 Venting Configuration and Restrictor Settings To adjust your restrictor for optimum flame appearance follow the instructions in Restric...

Page 16: ...m CAN We strongly recommend 12 inches particularly where strong winds prevail H Not to be installed within 15 feet 4 5m above a meter regulator assembly within 3 feet 91cm horizontally from the center...

Page 17: ...ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING ATTENTION AU MOMENT DE L ENTRETIEN DES COMMANDES TIQUETEZ TOUS LES FILS AVANT LE D BRANCHEMENT DES ERREURS DE...

Page 18: ...ng system at test pressures equal to or greater than psig Over pressurizing can damage the control resulting in leakage or control malfunction NOTICE A QUALIFIED TECHNICIAN MUST CONNECT THE HEATER TO...

Page 19: ...in a fire or explosion GAS CONNECTIONS Connection Main Gas Tubing connections 1 Do NOT use pipe joint compound or Teflon PTFE tape 2 Slip nut and ferrule over tubing 3 Slide nut and ferrule into place...

Page 20: ...rough or improper handling Exact positioning of the log set is required in order to obtain a pleasing flame pattern and efficient combustion Incorrect log placement may cause carbon build up excess t...

Page 21: ...o use all of the Charcoal Embers Keep the rest for use in the future Do not drop the embers into the burner holes Locate and open the bag of Platinum Bright Embers Pull apart small pieces of the wool...

Page 22: ...st engulf the thermopile so that the thermopile can generate sufficient milli voltage 325 to 500 mv to power the millivolt gas control valve Before lighting smell or use a gas detector all around the...

Page 23: ...r can select the optimum flame size for their setting and application Also available is a optional variable speed blower Air Shutter The air shutter is used to regulate the air to gas combustion mixtu...

Page 24: ...minutes enabling the entire unit to reach temperature and for the flame pattern to stabilize The flame pattern should be similar to the one shown in figure 21 There are several guidelines to aid in de...

Page 25: ...tial for discoloration of the castings or enamel when the residue of the cleaners or polishes is exposed to heat Excessive buildup of dust spider webs or room air contamination may cause odors when th...

Page 26: ...e inspection par un technicien professionnel avant d tre utilis et au moins une fois l an par la suite Des nettoyages plus fr quents peuvent tre n cessaires si les tapis la literie et cetera produisen...

Page 27: ...R CAUTION DO NOT CLEAN THE GLASS WHILE THE UNIT IS HOT Venting Components Venting should not need to be disassembled for normal cleaning However if venting is required to be removed for any reason thi...

Page 28: ...EXCHANGER BASE 7000 350 ORIFICE BURNER NG 31 SPUD 2310 860 HEAT EXCHANGER 7210 103 IGNITOR 23X0 040 TOP CASTING 7211 332 PILOT ASSEMBLY 23X0 440 FRONT CASTING 7211 320 VALVE NG 3030 036 GLASS 7211 01...

Page 29: ...fter sitting for off season summer pilot assembly may be dirty E Clean or replace the pilot assembly 2 Pilot will not stay lit after carefully following lighting instructions A Low or too high gas pre...

Page 30: ...embly If the meter reading is OK but the burner does not come on replace the gas valve C Plugged burner orifice C Remove and check burner orifice clean or replace Note do not use any metal cleaning de...

Page 31: ...Clear obstructions B3 Clear obstructions C If gas pressures are correct and the flames stay the same adjust the air shutter for a proper burn 9 Burner flashback Air gas mixture ignites inside the bur...

Page 32: ...Hearthstone Quality Home Heating Products Inc CHAMPLAIN Model 8303 31 07044 2 RATING LABEL...

Page 33: ...during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or one year whichever is lon...

Page 34: ...nt gaskets baffles refractory materials ash grates and glass 4 Damage resulting from installation modification alteration repair or service of the appliance by any party other than an authorized Heart...

Page 35: ...ance for repair or to schedule a Dealer service call The Original Purchaser should refer to the Dealer Network search engine contained on Hearthstone s Web site www hearthstonestoves com if the origin...

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